DC EV CHARGER Test Report

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Prüfbericht-Nr.: Test report no.:CN23N7EK 001                       Auftrags-Nr.:Order no.:244457280                   Seite 1 von 58 Page 1 of 58
Kunden-Referenz-Nr.:        2055198                                   Auftragsdatum:    2022-12-24Client reference no.:                                                               Order date:
Auftraggeber:                      Xiamen Enterprise Electric Intelligent Technology Co., Ltd.Client:                                    Wenzhou Bridge Industrical Zone
Prüfgegenstand:                 DC EV Charging StationTest item:
Bezeichnung / Typ-Nr.:       Refer to below descriptionIdentification / Type no.:
Auftrags-Inhalt:Order content:TÜV Bauart Mark Certificate approval
Prüfgrundlage:Test specification:EN IEC 61851-1: 2019,IEC 61851-1: 2017EN 61851-23: 2014,IEC 61851-23: 2014EN 61851-24: 2014,IEC 61851-24: 2014
Wareneingangsdatum:       2023-02-10 Date of sample receipt:
Prüfmuster-Nr.:Test sample no:A003448117-001
Prüfzeitraum:Testing period:2022-02-10 - 2023-04-12
Ort der Prüfung:Place of testing:TÜV Rheinland (Shanghai)Co., Ltd.
Prüflaboratorium:Testing laboratory:TÜV Rheinland (Shanghai)Co., Ltd.
Prüfergebnis*:Test result*:Pass
geprüft von:tested by:Datum:Date:    2023-06-26Stellung / Position: Rafer Xu Engineergenehmigt von:authorized by:Ausstellungsdatum:Issue date:   2023-06-26 Stellung / Position:  
Yue Yin Reviewer
Sonstiges / Other:BADCa-D(a can be 62,82,102,112,142,172,182,202,232,262),BADCb-S(b can be 52,62,82,102,112,142,172,182,202,232,262),BDCc-D(c can be 40,60,80,90,120,150,160,180,210,240),BDCd-S(d can be 30,40,60,80,90,120,150,160,180,210,240)
Zustand des Prüfgegenstandes bei Anlieferung:            Prüfmuster vollständig und unbeschädigtCondition of the test item at delivery:                                    Test item complete and undamaged
* Legende:          P(ass) = entspricht o.g. Prüfgrundlage(n)          F(ail) = entspricht nicht o.g. Prüfgrundlage(n)          N/A = nicht anwendbar           N/T = nicht getestet* Legend:            P(ass) = passed a.m. test specification(s)         F(ail) = failed a.m. test specification(s)                    N/A = not applicable               N/T = not tested
Dieser Prüfbericht bezieht sich nur auf das o.g. Prüfmuster und darf ohne Genehmigung der Prüfstelle nichtauszugsweise vervielfältigt werden. Dieser Bericht berechtigt nicht zur Verwendung eines Prüfzeichens.This test report only relates to the above mentioned test sample as. Without permission of the test center this test report is notes                         permitted to be duplicated in extracts. This test report does not entitle to carry any test mark.
TUV Rheinland (Shanghai) Co., Ltd. No.177, 178, Lane 777 West Guangzhong Road, Jing'an District,Shanghai, ChinaMail: service-gc@tuv.com · Web: www.tuv.com  
Prüfbericht-Nr.: CN23N7EK 001Test report no.:Seite 2 von 58Page 2 of 58
AbsatzClauseAnforderungen - Prüfungen /Requirements - TestsMessergebnisse – Bemerkungen/Measuring results - RemarksErgebnisResult
 
1Alle eingesetzten Prüfmittel waren zum angegebene n Prüfzeitraum gemäß eines festgelegtenKalibrierungsprogramms unseres Prüfhauses kalibriert. Sie entsprechen den in den Prüfprogrammenhinterlegten Anforderungen. Die Rückverfolgbarkeit der eingesetzten Prüfmittel ist durch die Einhaltung der Regelungen unseres Managementsystems gegeben.Detaillierte Informationen bezüglich Prüfkonditionen, Prüfequipment und Messunsicherheiten sind im Prüflabor vorhanden und können auf Wunsch bereitgestellt werden.The equipment used during the specified testing period was calibrated according to our test laboratory calibration program. The equipment fulfils the requirements included in the relevant standards. Thetraceability of the test equipment used is ensured by compliance with the regulations of our management system.Detailed information regarding test conditions, equipment and measurement uncertainty is available in the test laboratory and could be provided on request.
2Wie vertraglich vereinbart, wurde dieses Dokument nur digital unterzeichnet. Der TÜV Rheinland hat nicht überprüft, welche rechtlichen oder sonstigen diesbezüglichen Anforderungen für dieses Dokument gelten. Diese Überprüfung liegt in der Verantwortung des Benutzers dieses Dokuments. Auf Verlangen desKunden kann der TÜV Rheinland die Gültigkeit der digitalen Signatur durch ein gesondertes Dokument bestätigen. Diese Anfrage ist an unseren Vertrieb zu richten. Eine Umweltgebühr für einen solchenzusätzlichen Service wird erhoben.As contractually agreed, this document has been signed digitally only. TUV Rheinland has not verifiedand unable to verify which legal or other pertaining requirements are applicable for this document. Such verification is within the responsibility of the user of this document. Upon request by its client, TUVRheinland can confirm the validity of the digital signature by a separate document. Such request shall be addressed to our Sales department. An environmental fee for such additional service will be charged.
3        Prüfklausel mit der Note * wurden an qualifizierte Unterauftragnehmer vergeben und sind unter der jeweiligen Prüfklausel des Berichts beschrieben.Abweichungen von Prüfspezifikation(en) oder Kundenanforderungen sind in der jeweiligen Prüfklausel im Bericht aufgeführt.Test clauses with remark of * are subcontracted to qualified subcontractors and descripted under the respective test clause in the report.Deviations of testing specification(s) or customer requirements are listed in specific test clause in the report.
4            Die Entscheidungsregel für Konformitätserklärungen basierend auf numerischen Messergebnisen indiesem Prüfbericht basiert auf der "Null-Grenzwert-Regel" und der "Einfachen Akzeptanz" gemäß ILAC G8:2019 und IEC Guide 115:2021, es sei denn, in der auf Seite 1 dieses Berichts genanntenangewandten Norm ist etwas anderes festgelegt oder vom Kunden gewünscht. Dies bedeutet, dass die Messunsicherheit nicht berücksichtigt wird und daher auch nicht im Prüfbericht angegeben wird. Zuweiteren Informationen bezueglich des Risikos durch diese Entscheidungsregel siehe ILAC G8:2019.The decision rule for statements of conformity, based on numerical measurement results, in this testreport is based on the “Zero Guard Band Rule” and “Simple Acceptance” in accordance with ILACG8:2019 and IEC Guide 115:2021, unless otherwise specified in the applied standard mentioned on Page 1 of this report or requested by the customer. This means that measurement uncertainty is not taken inaccount and hence also not declared in the test report. For additional information to the resulting risk based of this decision rule please refer to ILAC G8:2019.
     Test Report issued under the responsibility of: www.tuv.com                                                     Page 3 of 58                          Report No.: CN23N7EK 001 
TEST REPORTIEC 61851-1: 2017Electric vehicle conductive charging systemPart 1: General requirements
Report Number :    CN23N7EK 001Date of issue :    See cover pageTotal number of pages  :    See cover page
Name of Testing Laboratory               TÜV Rheinland (Shanghai) Co., Ltd.
Applicant’s name                               :   Xiamen Enterprise Electric Intelligent Technology Co., Ltd.Address ........................................... :   Wenzhou Bridge IndustricalZone,Beibaixiang
Test specification:Standard                                             :    IEC 61851-1:2017Test procedure                                   :    TÜV Bauart Mark Certificate approvalNon-standard test method               :    N/A
Test Report Form No :    IEC61851_1BTest Report Form(s) Originator :   VDE Prüf- und Zertifizierungsinstitut GmbHMaster TRF  :    Dated 2018-02- 19Copyright © 2018 IEC System of Conformity Assessment Schemes for Electrotechnical Equipment and Components (IECEE System). All rights reserved.This publication may be reproduced in whole or in part for non-commercial purposes as long as the IECEE is acknowledged as copyright owner and source of the material. IECEE takes no responsibility for and will not assume liability for damages resulting from the reader's interpretation of the reproduced material due to its placement and context.If this Test Report Form is used by non-IECEE members, the IECEE/IEC logo and the reference to the CB Scheme procedure shall be removed.This report is not valid as a CB Test Report unless signed by an approved CB Testing Laboratory and appended to a CB Test Certificate issued by an NCB in accordance with IECEE 02.
General disclaimer:The test results presented in this report relate only to the object tested.This report shall not be reproduced, except in full, without the written approval of the Issuing CB Testing Laboratory. The authenticity of this Test Report and its contents can be verified by contacting the NCB, responsible for this Test Report.
      Disclaimer: This document is controlled and has been released electronically. Only the version on the IECEE Website is the current document version   
Test item description ....................... : Trade Mark                                           : Manufacturer                                      : Model/Type reference ...................... : Ratings .............................................. :DC EV Charging Station   Same as applicantBDC60-DSee copy of marking label and model list.
Responsible Testing Laboratory (as applicable), testing procedure and testing location(s): N/A
CB Testing Laboratory:
Testing location/ address............................. :
Tested by (name, function, signature) ........ :
Approved by (name, function, signature) ... :
Testing procedure: CTF Stage 1:
Testing location/ address............................. :
Tested by (name, function, signature) ........ :
Approved by (name, function, signature) ... :
Testing procedure: CTF Stage 2:
Testing location/ address............................. :
Tested by (name + signature) ...................... :
Witnessed by (name, function, signature) . :
Approved by (name, function, signature) ... :
Testing procedure: CTF Stage 3:
Testing procedure: CTF Stage 4:
Testing location/ address............................. :
Tested by (name, function, signature) ........ :
Witnessed by (name, function, signature) . :
Approved by (name, function, signature) ... :
Supervised by (name, function, signature) :
  TRF No. IEC61851_ 1B  
List of Attachments (including a total number of pages in each attachment): Attachment 1: Test report of EN 61851-23:2014 (Total 50 pages)Attachment 2: Test report of EN 61851-24:2014 (Total 40 pages)Attachment 3: Photo Document (Total 13 pages)
Summary of testing:
Tests performed (name of test and test clause):6.3           Functions provided in Mode 2, 3 and 48.2.2        Loss of supply voltage to permanently connected EV supply equipment12.2.6      Inrush current12.3         Clearances and creepage distances12.4         IP degrees12.5         Insulation resistance12.6         Touch current12.7.1     AC withstand voltage12.7.2      Impulse dielectric withstand test12.8         Temperature rise12.9         Damp heat functional test12.10       Minimum temperature functional test16.5         Durability test for marking Material testANNEX A Control pilot function through a control pilot circuit using a PWM signal and a control pilot wireTesting location: TÜV Rheinland (Shanghai) Co. Ltd.No.177, 178, Lane 777 West Guangzhong Road, Jing'an District, Shanghai, China.
Summary of compliance with National Differences (List of countries addressed): No EU Group Differences    The product fulfils the requirements of EN IEC 61851-1:2019,IEC 61851-1:2017.
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      www.tuv.com                                                     Page 12 of 58                              Report No.: CN23N7EK 001 
IEC 61851-1
ClauseRequirement + TestResult - RemarkVerdict
 
Test item particulars...................................................:
Equipment mobility .......................................................:   口 movable     口 hand-held        口 transportable stationary  口 for building-in    口 direct plug-inConnection to the mains ...............................................:   口 pluggable equipment   口 type A   口 type B permanent connection口 detachable power supply cord口 non-detachable power supply cord口 not directly connected to the mainsEV charging modes ......................................................:   口 Mode 1 charging口 Mode 2 chargingMode 3 chargingMode 4 chargingType of EV connection .................................................:    Case A口 Case BCase CAccess location ............................................................:        operator accessible口 service access area口 restricted access locationOver voltage category (OVC)  ......................................:   口 OVC I     口 OVC II          OVC III      口 OVC IV口 other:Mains supply tolerance (%) or absolute mains supply    ±10%values  :Tested for IT power systems   :   Yes          NoIT testing, phase-phase voltage (V)   :   N/AClass of equipment  :        Class I      Class II      Class IIINot classifiedConsidered current rating (A)   :   Refer to model listPollution degree (PD)   :   PD 1          PD 2(inside)          PD 3(outside)IP protection class  :   IP55Altitude during operation (m)   :  ≤2000Altitude of test laboratory (m)   :  <500Mass of equipment (kg)   :   Refer to model list
Possible test case verdicts:- test case does not apply to the test object ........... :  N/A- test object does meet the requirement.................. :  P (Pass)- test object does not meet the requirement........... :  F (Fail)
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IEC 61851-1
ClauseRequirement + TestResult - RemarkVerdict
 
Testing.......................................................................... :Date of receipt of test item ........................................ :  See cover page Date (s) of performance of tests ............................... :  See cover page
General remarks:
"(See Enclosure #)" refers to additional information appended to the report."(See appended table)" refers to a table appended to the report. Throughout this report a 口 comma / 区 point is used as the decimal separator.
Manufacturers Declaration per sub-clause 4.2.5 of IECEE 02:
The application for obtaining a CB Test Certificateincludes more than one factory location and adeclaration from the Manufacturer stating that thesample(s) submitted for evaluation is (are)representative of the products from each factory has  been provided ............................................................... :口 Yes Not applicable
 When differences exist; they shall be identified in the General product information section.
Name and address of factory (ies) .......................... :  Same as applicant
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IEC 61851-1
ClauseRequirement + TestResult - RemarkVerdict
 
General product information and other remarks:This charging station combined AC Type 2 and DC CCS2 output connector, it may has two DC CCS2 connectors and one AC Type 2 connector.There are four operation configurations described as below:1. When there is only one connector, it can work with one DC CCS 2 connector,  the maximum power is 240kW.2. When two DC CCS 2 connectors work together, the maximum power of each connector is 120kW, the total maximum capability is 240kW.3. When one DC CCS 2 connector work together AC Type 2 connector, the maximum power of DC CCS2 connector is 240kW and 22kW for AC Type 2,the total maximum capability is 262kW.4. When two DC CCS 2 connectors work together AC Type 2 connector, the maximum power of DC CCS2 connector is 120kW max per connector and 22kW for AC Type 2,the total maximum capability is 262kW.  The charging station has two different colour of enclosure,one is white and another is black.For the aspect of Residual Current Protection, this EVSE is installed internal circuit breaker combine with Type A RCD for DC part and Type B RCD for AC part which are certified.System diagram  
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IEC 61851-1
ClauseRequirement + TestResult - RemarkVerdict
 
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IEC 61851-1
ClauseRequirement + TestResult - RemarkVerdict
 
 Output power curve: 
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IEC 61851-1
ClauseRequirement + TestResult - RemarkVerdict
 
Model list: 
ModelInputOutputMass (kg)
BADC262-D400Vac±10% ,443ACCS2:DC 150-1000V ,250A max ,240KWCCS2:DC 150-1000V ,250A max ,240KWType2:AC 400V ,32A max ,22KW434
BADC262-S400Vac±10% ,443ACCS2:DC 150-1000V ,250A max ,240KWType2:AC 400V ,32A max ,22KW419
BADC232-D400Vac±10% ,392ACCS2:DC 150-1000V ,250A max ,210KWCCS2:DC 150-1000V ,250A max ,210KWType2:AC 400V ,32A max ,22KW419
BADC232-S400Vac±10% ,392ACCS2:DC 150-1000V ,250A max ,210KWType2:AC 400V ,32A max ,22KW404
BADC202-D400Vac±10% ,342ACCS2:DC 150-1000V ,250A max ,180KWCCS2:DC 150-1000V ,250A max ,180KWType2:AC 400V ,32A max ,22KW404
BADC202-S400Vac±10% ,342ACCS2:DC 150-1000V ,250A max ,180KWType2:AC 400V ,32A max ,22KW389
BADC182-D400Vac±10% ,291ACCS2:DC 150-1000V ,250A max ,160KWCCS2:DC 150-1000V ,250A max ,160KWType2:AC 400V ,32A max ,22KW404
BADC182-S400Vac±10% ,291ACCS2:DC 150-1000V ,250A max ,160KWType2:AC 400V ,32A max ,22KW389
BADC172-D400Vac±10% ,291ACCS2:DC 150-1000V ,250A max ,150KWCCS2:DC 150-1000V ,250A max ,150KWType2:AC 400V ,32A max ,22KW389
BADC172-S400Vac±10% ,291ACCS2:DC 150-1000V ,250A max ,150KWType2:AC 400V ,32A max ,22KW374
BADC142-D400Vac±10% ,240ACCS2:DC 150-1000V ,200A max ,120KWCCS2:DC 150-1000V ,200A max ,120KWType2:AC 400V ,32A max ,22KW374
BADC142-S400Vac±10% ,240ACCS2:DC 150-1000V ,200A max ,120KWType2:AC 400V ,32A max ,22KW359
BADC112-D400Vac±10% ,190ACCS2:DC 150-1000V ,200A max ,90KWCCS2:DC 150-1000V ,200A max ,90KWType2:AC 400V ,32A max ,22KW359
BADC112-S400Vac±10% ,190ACCS2:DC 150-1000V ,200A max ,90KWType2:AC 400V ,32A max ,22KW344
BADC102-D400Vac±10% ,173ACCS2:DC 150-1000V ,200A max ,80KWCCS2:DC 150-1000V ,200A max ,80KWType2:AC 400V ,32A max ,22KW344
BADC102-S400Vac±10% ,173ACCS2:DC 150-1000V ,200A max ,80KWType2:AC 400V ,32A max ,22KW329
BADC82-D400Vac±10% ,139ACCS2:DC 150-1000V ,200A max ,60KW344
 
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IEC 61851-1
ClauseRequirement + TestResult - RemarkVerdict
 
CCS2:DC 150-1000V ,200A max ,60KWType2:AC 400V ,32A max ,22KW
BADC82-S400Vac±10% ,139ACCS2:DC 150-1000V ,200A max ,60KWType2:AC 400V ,32A max ,22KW329
BADC62-D400Vac±10% ,105ACCS2:DC 150-1000V ,133A max ,40KWCCS2:DC 150-1000V ,133A max ,40KWType2:AC 400V ,32A max ,22KW336
BADC62-S400Vac±10% ,105ACCS2:DC 150-1000V ,133A max ,40KWType2:AC 400V ,32A max ,22KW321
BADC52-S400Vac±10% ,88ACCS2:DC 150-1000V ,100A max ,30KWType2:AC 400V ,32A max ,22KW314
BDC240-D400Vac±10% ,406ACCS2:DC 150-1000V ,250A max ,240KWCCS2:DC 150-1000V ,250A max ,240KW424.5
BDC240-S400Vac±10% ,406ACCS2:DC 150-1000V ,250A max ,240KW409.5
BDC210-D400Vac±10% ,355ACCS2:DC 150-1000V ,250A max ,210KWCCS2:DC 150-1000V ,250A max ,210KW409.5
BDC210-S400Vac±10% ,355ACCS2:DC 150-1000V ,250A max ,210KW394.5
BDC180-D400Vac±10% ,304ACCS2:DC 150-1000V ,250A max ,180KWCCS2:DC 150-1000V ,250A max ,180KW394.5
BDC180-S400Vac±10% ,304ACCS2:DC 150-1000V ,250A max ,180KW379.5
BDC160-D400Vac±10% ,254ACCS2:DC 150-1000V ,250A max ,160KWCCS2:DC 150-1000V ,250A max ,160KW379.5
BDC160-S400Vac±10% ,254ACCS2:DC 150-1000V ,250A max ,160KW364.5
BDC150-D400Vac±10% ,254ACCS2:DC 150-1000V ,250A max ,150KWCCS2:DC 150-1000V ,250A max ,150KW379.5
BDC150-S400Vac±10% ,254ACCS2:DC 150-1000V ,250A max ,150KW364.5
BDC120-D400Vac±10% ,203ACCS2:DC 150-1000V ,200A max ,120KWCCS2:DC 150-1000V ,200A max ,120KW364.5
BDC120-S400Vac±10% ,203ACCS2:DC 150-1000V ,200A max ,120KW349.5
BDC90-D400Vac±10% ,152ACCS2:DC 150-1000V ,200A max ,90KWCCS2:DC 150-1000V ,200A max ,90KW349.5
BDC90-S400Vac±10% ,152ACCS2:DC 150-1000V ,200A max ,90KW334.5
BDC80-D400Vac±10% ,136ACCS2:DC 150-1000V ,200A max ,80KWCCS2:DC 150-1000V ,200A max ,80KW334.5
BDC80-S400Vac±10% ,136ACCS2:DC 150-1000V ,200A max ,80KW319.5
BDC60-D400Vac±10% ,102ACCS2:DC 150-1000V ,200A max ,60KWCCS2:DC 150-1000V ,200A max ,60KW334.5
BDC60-S400Vac±10% ,102ACCS2:DC 150-1000V ,200A max ,60KW319.5
BDC40-D400Vac±10% ,68ACCS2:DC 150-1000V ,133A max ,40KWCCS2:DC 150-1000V ,133A max ,40KW311.5
BDC40-S400Vac±10% ,68ACCS2:DC 150-1000V ,133A max ,40KW296.5
BDC30-S400Vac±10% ,51ACCS2:DC 150-1000V ,100A max ,30KWCCS2:DC 150-1000V ,100A max ,30KW319.5
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Input parameter                             :    Refer to page 17 to 18Output parameter                          :    Refer to page 17 to 18Protection Class                            :     因 I    口 II  口 IIISupply Connection                        :      fixed power cordpermanent connection口  appliance inlet口  direct plug in口  battery operatedPlease tick above box  when applicable`
Classification of Useindoor     outdoor
Output connector interface typeCCS2,Type 2
Power Supply systemTN-S  区  TN-C  区  TN-C-S  囚  TT  口  IT
Number of PhaseSingle-phase  区Three-phase
EV charging modeMode 4,Mode 3
EV Connection typeCase C, Type 2
IP CodeIP55
Pollution degreePD 3(Outside), PD 2(Inside)
Overvoltage categoryOVC III
Ambient Temperature (operating)-30°C to +50ºC
Ambient Temperature (Storage)-30°C to +85ºC
Altitude (m)≤2000
Other specific environmental conditionsN/A
Overall dimensions(mm*mm*mm)800*800*1800(L*W*H)
Mass(kg)Refer to model list
RCD typeExternal requiredType A      mA             口 Type B      mA
Built-inType A  30mA for DC charging circuitsType B   30mA for AC charging circuits
Other functions
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4GENERAL REQUIREMENTSP
The EV supply equipment shall be so constructed that an EV can be connected to the EV supplyequipment so that in normal conditions of use, the energy transfer operates safely, and itsperformance is reliable and minimises the risk of danger to the user or surroundings.P
Unless otherwise stated all tests indicated in this document are type tests.P
Unless otherwise stated, all tests required by this standard may be conducted on separate samples.P
Unless otherwise stated, each test is conducted once.P
Unless otherwise specified, all tests shall be  carried out in a draught-free location and at an ambient temperature of 20°± 5 °C.P
The EV supply equipment shall be rated for one or more of standard nominal voltages andfrequencies as given in IEC 60038.400Va.c.±10% 50/60HzP
Assemblies for EV supply equipment shall comply with IEC TS 61439-7 with the exceptions oradditions as indicated in Clause 13.P
The standard applies to equipment that isdesigned to be used at an altitude up to 2 000 m .P
For equipment designed to be used at altitudes above 2 000 m, it is necessary to take intoaccount the reduction of the dielectric strength and the cooling effect of the air.≤2000mN/A
5CLASSIFICATIONP
5.1.1Characteristics of power supply inputP
The EV supply equipment shall be classified according to the supply network system that it is intended to be connected to:P
– EV supply equipment connected to AC supply network;P
– EV supply equipment connected to DC supply network.N/A
The EV supply equipment shall be classified according to the electric connection method:P
– Plug and cable connected;N/A
– Permanently connected.P
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5.1.2Characteristics of power supply outputP
The EV supply equipment shall be classified according to the type of current the EV supply equipment delivers:P
– AC EV supply equipment;N/A
– DC EV supply equipment;N/A
– AC and/or DC EV supply equipment.P
5.2Normal environmental conditionsP
The EV supply equipment shall be classified according to the environmental conditions and use:P
– indoor use;P
– outdoor use.P
5.3Special environmental conditionsP
The EV supply equipment may be classifiedaccording to their suitability for use in special environmental conditions other than thosespecified in this document, if declared so by the manufacturer.P
5.4AccessP
The EV supply equipment shall be classified according to the location they are intended for:P
– equipment for locations with restricted access;N/A
– equipment for locations with non-restricted access.P
5.5Mounting methodP
The EV supply equipment shall be classified according to the type of mounting:P
a) stationary equipment;P
– mounted on walls, poles or equivalent positions:N/A
•flush mounted;N/A
•surface mounted.N/A
– pole/column/pipe-mountedN/A
– floor mountedP
– ground mounted.P
b) non stationary equipmentN/A
– portable equipment;N/A
– mobile equipment.N/A
5.6Protection against electric shockP
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The equipment shall be classified according to the protection against electric shock:P
– class I equipment;P
– class II equipment;N/A
– class III equipment.N/A
5.7Charging modesP
The EV supply equipment shall be classified according to 6.2:P
Mode 1, Mode 2, Mode 3 or Mode 4Mode 3 and Mode 4P
6CHARGING MODES AND FUNCTIONSP
6.1GeneralP
Clause 6 describes the different charging modes and functions for energy transfer to EVs.P
6.2Charging ModesP
6.2.1Mode 1N/A
Mode 1 is a method for the connection of an EV to a standard socket-outlet of an AC supply network, utilizing a cable and plug, both of which are notfitted with any supplementary pilot or auxiliary contacts.N/A
The rated values for current and voltage shall not exceed:N/A
– 16 A and 250 V AC, single-phase,N/A
– 16 A and 480 V AC, three-phase.N/A
EV supply equipment intended for Mode 1charging shall provide a protective earthingconductor from the standard plug to the vehicleconnector.N/A
6.2.2Mode 2N/A
Mode 2 is a method for the connection of an EV to a standard socket-outlet of an AC supply network utilizing an AC EV supply equipment with a cable and plug, with a control pilot function and system  for personal protection against electric shockplaced between the standard plug and the EV.N/A
The rated values for current and voltage shall not exceed:N/A
– 32 A and 250 V AC single-phase;N/A
– 32 A and 480 V AC three-phase.N/A
Current limitations are also subject to the standard socket-outlet ratings described in 9.2.N/A
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EV supply equipment intended for Mode 2charging shall provide a protective earthingconductor from the standard plug to the vehicleconnector.N/A
Mode 2 equipment that is destined to be mounted on a wall but is detachable by the user, or to beused in a shock resistant enclosure shall useprotection equipment as required by IEC 62752.N/A
6.2.3Mode 3P
Mode 3 is a method for the connection of an EV to an AC EV supply equipment permanentlyconnected to an AC supply network, with a control pilot function that extends from the AC EV supply equipment to the EV.P
EV supply equipment intended for Mode 3charging shall provide a protective earthingconductor to the EV socket-outlet and/or to the vehicle connector.P
6.2.4Mode 4P
Mode 4 is a method for the connection of an EV to an AC or DC supply network utilizing a DCEV supply equipment, with a control pilot function that extends from the DC EV supply equipment to the EV.P
Mode 4 equipment may be either permanently connected or connected by a cable and plug to the supply network.P
EV supply equipment intended for Mode 4charging shall provide a protective earthingconductor or protective conductor to the vehicleconnector.P
6.3Functions provided in Mode 2, 3 and 4P
6.3.1Mandatory functions in Modes 2, 3, and 4P
6.3.1.1GeneralP
The following control pilot functions shall be provided by the EV supply equipment:P
•Continuous continuity checking of the protective conductor according to 6.3.1.2;P
•Verification that the EV is properly connected to the EV supply equipment according to 6.3.1.3;P
•Energization of the power supply to the EV according to 6.3.1.4;P
•De-energization of the power supply to the EV according to 6.3.1.5;P
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•Maximum allowable current according to 6.3.1.6.P
If EV supply equipment can supply more than one vehicle simultaneously, it shall ensure that thecontrol pilot function performs the above functions independently at each connecting point.P
EV supply equipment designed for Mode 2 or Mode 3, using the control pilot conductor and  utilizing accessories according to IEC 62196-2, shall be provided with control pilot functionaccording to Annex A.P
6.3.1.2Continuous continuity checking of the protective conductorP
While charging in Mode 2, the electrical continuity of the protective earthing conductor between the  ICCB and the respective EV contact shall becontinuously monitored by the ICCB.N/A
While charging in Mode 3, the electrical continuity of the protective earthing conductor between the EV charging station and the respective EV contact shall be continuously monitored by the EV supply equipment.P
While charging in Mode 4, the electrical continuity of the protective conductor between the EVcharging station and the respective EV contactshall be continuously monitored by the EV supply equipment.P
The EV supply equipment shall disconnect the supply to the EV in case of:P
•loss of electrical continuity of the protective   conductor (i.e. open control pilot circuit), within 100 ms.P
•incapacity to verify the continuity of the protective conductor (e.g. short circuit between pilot wire and protective conductor), within 3 s.P
6.3.1.3Verification that the EV is properly connected to the EV supply equipmentP
The EV supply equipment shall be able todetermine that the EV is properly connected to the EV supply equipment.P
6.3.1.4Energization of the power supply to the EVP
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The EV socket-outlet or the vehicle connectorshall not be energized unless the control pilotfunction between EV supply equipment and EV has been established correctly with signal states allowing energization.P
The presence of such states does not imply that energy will be transferred between the EV supply equipment and the EV as this may be subject to other external conditions, e.g. energymanagement system .P
If the EV requests ventilation, the EV supplyequipment shall only energize the system if such ventilation is provided by the installation or thepremises.With the ventilationequipment inside the EVSEP
6.3.1.5De-energization of the power supply to the EVP
If the control pilot signal is interrupted the power supply to the EV shall be interrupted according to 6.3.1.2.EVSE stop charging while CP signal been interrupted.P
If the control pilot signal status no longer allows energization, the power supply to the EV shall be interrupted but the control pilot signalling mayremain in operation.P
6.3.1.6Maximum allowable currentP
A means shall be provided to inform the EV of the value of the maximum current it is allowed to draw. The value of the maximum current permitted shall betransmitted and shall not exceed any of the following:P
•the rated output current of the EV supply equipment,P
•the rated current of the cable assembly.P
The transmitted value may change, withoutexceeding the maximum allowed current, to adapt to power limitations, e.g. for load management.P
The EV supply equipment may interrupt the energy supply if the current drawn by the EV exceeds the transmitted value.P
6.3.2Optional functions for Modes 2, 3 and 4P
6.3.2.1GeneralP
The optional functions that are implemented shall be indicated in the manual and shall fulfil therequirements of 6.3.2.P
6.3.2.2Ventilation during supply of energyP
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EV supply equipment can exchange information with installation regarding the request andpresence for ventilation.P
6.3.2.3Intentional and unintentional disconnection of the vehicle connector and/or the EV plugP
A mechanical or electromechanical means shall be provided to prevent intentional andunintentional disconnection under load of the  vehicle connector and/or plug according to IEC 62196-1.P
6.3.2.4Mode 4 using the combined charging systemN/A
The combined charging system as described in Annex CC of IEC 61851-23:2014 and ISO 17409 shall be so designed that:N/A
•AC chargeable EVs with a basic vehicle inlet do not require any means to protect the EV against DC voltage at the inlet.N/A
•AC EV supply equipment does not require any means to be self-protected against DC voltage coming from the EV.N/A
For DC charging, digital communication shall be established between the vehicle and the DC EV charging station that validates the DC energytransfer.N/A
The DC supply to the vehicle shall not beconnected until such complete validation from the vehicle is achieved.N/A
A combined interface extends the use of a basic interface for AC and DC charging.N/A
DC charging can be achieved by using separateand additional DC power contacts to supply DCenergy to the EV or by using power contactsplaced at the position of the AC power  contacts of a basic interface, if the vehicle connector and the vehicle inlet are both suitable for DC.N/A
The basic portion of the combined vehicle inlet can be used with a basic connector for ACcharging only or with a combined connectorhaving separate contacts for AC or DC charging.N/A
AC and DC power transfer shall not occur through the combined interface at the same time.N/A
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Analysis and design of the EV supply equipment using a basic interface for DC shall apply a risk analysis according to IEC 61508 (all parts)applying a severity level of at least S2 for the function preventing the risk of unintended DC voltage output.N/A
7COMMUNICATIONSP
7.1Digital communication between the EV supply equipment and the EVP
Digital communication is optional for Modes 1, 2 and 3P
For Mode 4 the digital communication asdescribed in IEC 61851-24 shall be provided to  allow the EV to control the EV supply equipment.P
7.2Digital communication between the EV supply equipment and the management systemN/A
Telecommunication network or telecommunication port of the EV supply equipment, connected to the telecommunication network, if any, shall complywith the requirements for connection totelecommunication networks according to Clause 6 of IEC 60950-1:2005.Not consideredN/A
8PROTECTION AGAINST ELECTRIC SHOCKP
8.1Degrees of protection against access to hazardous-live-partsP
The different parts of the EV supply equipment as mentioned shall fulfil the following requirements:P
•IP ratings for enclosures shall be at least IPXXC;P
•vehicle connector when mated with vehicle inlet: IPXXD;P
•plug mated with socket-outlet: IPXXD;N/A
•vehicle connector intended for Mode 1 use, not mated: IPXXD;N/A
•vehicle connector intended for Mode 2 use, not mated: IPXXB and fulfilling the following:N/A
Minimum opening of the contact equal to theclearance according to IEC 60664-1 considering overvoltage category 2 (e.g. the value given in   IEC 60664-1 for 230 V/400 V is 2,5 kV ratedimpulse voltage withstand that implies 1,5 mm  separation of contacts) and inhibits the charging and warns the user in case of welded contact.N/A
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•vehicle connector and EV socket-outlet intended for Mode 3 use, not mated: IPXXB provided it is associated directly upstream with a mechanical switching device (see also 12.3) and fulfilling one of the following:P
a) minimum opening of the contact equal to the clearance according to IEC 60664-1 considering overvoltage category 3 (e.g. the value given in   IEC 60664-1 for 230 V/400 V is 4 kV ratedimpulse voltage withstand that implies at least 3 mm separation of contacts);>3mmP
b) presence of monitoring of the switchingcontacts associated with a means to operateanother mechanical switching device providingisolating function upstream the above in case of   fault of operation of the switching device upstream the accessory;P
c) presence of shutters on live entry hole of the socket-outlets or connectors for case C.P
8.2Stored energyP
8.2.1Disconnection of plug connected EV supply equipmentN/A
For plug connected EV supply equipment, where the connection pins are accessible afterunplugging, one second after disconnecting the   standard plug from the standard socket-outlet, the voltage between any combination of accessible   contacts of the standard plug shall be less than or equal to 60 V DC or the stored charge available   shall be less than 50 μC.N/A
8.2.2Loss of supply voltage to permanently connected EV supply equipmentP
The voltage between power lines or power linesand protective earthing conductor, whenmeasured at the input supply terminals of the EV supply equipment, shall be less than or equal to60 V DC or the stored energy shall be less than or equal to 0,2 J within 5 seconds after disconnecting the power supply voltage to the EV supplyequipment.Voltage decrease to zero within 1s.P
8.3Fault protectionP
Fault protection shall consist of one or more protective measures as permitted according to IEC 60364-4-41:P
•automatic disconnection of supply;MCCB for DC mode and RCD for AC modeP
•double or reinforced insulation;P
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•electrical separation if limited to the supply of one item of current-using equipment;N/A
•extra low-voltage (SELV and PELV).P
Electric separation is fulfilled if there is one electrically separated circuit for each EV.P
8.4Protective conductorP
The protective earthing conductor and theprotective conductor shall be of sufficient rating in accordance with requirements of IEC TS 61439-7.P
For Modes 1, 2 and 3, a protective earthingconductor shall be provided between the ACsupply input earthing terminal of the EV supply equipment and the EV.P
Mode 4 EV supply equipment shall provide either:P
a) a protective earthing conductor from the input earthing terminal of the AC supply network to the EV orP
b) a protective conductor from the EV supplyequipment to the EV if fault protection is based on electric separation.N/A
For Modes 3 and 4 permanently connected EV   supply equipment, protective earthing conductors shall not be switched.P
8.5Residual current protective devicesP
EV supply equipment can have one or more connecting points to supply energy to EVs.P
Where connecting points can be usedsimultaneously and are connected to a commoninput terminal of the EV supply equipment, they   shall have individual protection incorporated in the EV supply equipment.P
If the EV supply equipment has more than one connecting point that cannot be usedsimultaneously then such connecting points can have common protection devices.P
EV supply equipment that includes an RCD and that does not use the protective measure of electrical separation shall comply with the following:N/A
•The connecting point of the EV supply equipment shall be protected by an RCD having a ratedresidual operating current not exceeding 30 mA;N/A
•RCD(s) protecting connecting points shall be at least type A;N/A
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•RCDs shall comply with one of the followingstandards: IEC 61008-1, IEC 61009-1, IEC 60947- 2 and IEC 62423;N/A
•RCDs shall disconnect all live conductors.N/A
Where the EV supply equipment is equipped with a socket-outlet or vehicleconnector for AC use in accordance with IEC 62196 (all parts), protectivemeasures against DC fault current shall be taken. The appropriate measures shall be:P
•RCD type B orType B RCDP
•RCD Type A and appropriate equipment thatensures the disconnection of the supply in case of DC fault current above 6 mA.N/A
8.6Safety requirements for signalling circuits between the EV supply equipment and the EVP
Any circuit for signalling, which extends beyondthe EV supply equipment enclosure for connection with the EV (e.g. control pilot circuit), shall beextra low voltage (SELV or PELV) according to IEC 60364-4-41.P
8.7Isolating transformersN/A
Isolating transformers (excluding safety isolating  transformers used for signalling) shall comply with the requirements of IEC 61558-1 andIEC 61558-2-4.N/A
9CONDUCTIVE ELECTRICAL INTERFACE REQUIREMENTSP
9.1GeneralP
Clause 9 provides a description of the conductive electrical interface requirements.P
9.2Functional description of standard accessoriesN/A
Standard accessories used for EV supplyequipment shall be in accordance with IEC 60309- 1, IEC 60309-2 or IEC 60884-1 or the nationalstandard.N/A
Standard accessories that are intermateable with interfaces described in the IEC 60320 series shall not be used for EV supply equipment.No such accessoryN/A
Socket-outlets and plugs designed for household and similar use might not be designed forextended current draw or continuous use atmaximum rated currents and might be subject to national regulations and standards for supply of energy to an EV.No such accessoryN/A
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9.3Functional description of the basic interfaceP
General requirements and ratings shall be inaccordance with the requirements specified in  IEC 62196-1. The basic interface is specified in 6.5 of IEC 62196-1:2014..P
The following contacts are indicated:P
•up to three phases (L1, L2, L3);P
•neutral (N);P
•protective conductor (PE);P
•control pilot (CP);P
•proximity contact (PP).P
It may be used either for single-phase or for three- phase or both.P
Ratings and requirements for the use of the basic interface shall be in accordance with therequirements specified in IEC 62196-2.P
9.4Functional description of the universal interfaceN/A
General requirements and ratings shall be inaccordance with the requirements specified inIEC 62196-1. The universal interface is specified in 6.4 and Table 2 of IEC 62196-1:2014.No such universal interfaceN/A
9.5Functional description of the DC interfaceP
General requirements and ratings shall be inaccordance with the requirements specified in IEC 62196-1. The DC interface, configurations andratings are specified in 6.6 and Table 4 of IEC  62196-1:2014. Ratings and requirements for the use of DC interface shall be in accordance with the requirements specified in IEC 62196-3.Approved connector used.P
9.6Functional description of the combined interfaceN/A
The combined interface is specified in 6.7 andTable 5 of IEC 62196-1:2014. Generalrequirements and ratings shall be in accordance with the requirements specified in IEC 62196-1. Ratings and requirements for the use of thecombined interface with alternating current shall be in accordance with the requirements specified in IEC 62196-2. Ratings and requirements for the use of the combined interface with direct current shall be in accordance with the requirementsspecified in IEC 62196-3.N/A
9.7Wiring of the neutral conductorP
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Where accessories according to IEC 62196 are   used for three phase supply the neutral conductor shall always be wired to the accessories.P
Where accessories according to IEC 62196 are  used for single phase supply, the terminals L (L1) and N (Neutral) shall always be wired.P
10REQUIREMENTS FOR ADAPTORSN/A
Vehicle adaptors shall not be used to connect a vehicle connector to a vehicle inlet.N/A
Adaptors between the EV socket-outlet and the EV plug shall only be used if specificallydesignated and approved by the vehiclemanufacturer or by the EV supply equipment manufacturer and in accordance with national requirements, if any (see 16.2).N/A
Such adaptors shall comply with the requirements of this standard, and the other relevant standards governing either the EV plug or EV socket-outlet portions of the adaptor.N/A
The adaptors shall be marked to indicate the specific conditions of use allowed by themanufacturer, e.g. IEC 62196 series.N/A
Such adaptors shall not allow transitions from one mode to another.N/A
11CABLE ASSEMBLY REQUIREMENTSP
11.1GeneralP
The cable assembly shall be provided with a cable that is suitable for the application.Approved cable usedP
Cable assemblies shall not allow transitions from one mode to another. This does not concernMode 2 cable assembles that are constructed according to IEC 62752.P
11.2Electrical ratingP
For case C, the voltage and current ratings of the cable assembly shall be compatible with the rating of the EV supply equipment.P
For accessories requiring current codingaccording to Annex B and IEC 62196-2, themaximum value of the current coding as indicated in Clause B.2 shall be in accordance with thecurrent rating of the cable assembly.P
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Cables used with accessories according to IEC62196-2 for Mode 3 case B, shall have a minimum withstand I²t value of 75 000 A²s.Case CN/A
11.3Dielectric withstand characteristicsP
Dielectric withstand characteristics of the cable assembly shall be as indicated for the EV supply equipment in 12.7.P
For Class I equipment: between live part and earth with test voltage for Class I equipment;P
For Class II equipment: between live part and exposed conductive parts with test voltage for Class II equipment.N/A
11.4Construction requirementsP
A cable assembly shall be so constructed that it cannot be used as a cord extension set.P
A cable assembly may include one or morecables, which may be in a flexible tube, conduit or wire way.P
The cable may be fitted with an earth-connected metal shielding.P
The cable insulation shall be wear resistant andmaintain flexibility over the full temperature range required by the classification of the EV supplyequipment.P
11.5Cable dimensionsP
The maximum cable length shall be in accordance with the national codes if any.5mP
11.6Strain reliefP
The strain relief of the cable in the vehicleconnector, EV plug or in the standard plug shall be as specified in the relevant product standard  (e.g. IEC 62196-1, IEC 60309-1 or IEC 60884-1).P
For case C the strain relief at the EV supply equipment shall be in accordance with the  requirements in IEC 62196-1.P
11.7Cable management and storage means for cables assembliesP
For case C EV supply equipment, a storagemeans shall be provided for the vehicle connector when not in use.P
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For case C EV supply equipment the lowest point of the vehicle connector when stored shallbe located at a height between 0,5 m and 1,5 m above ground level.P
For case C EV charging stations with cables of more than 7,5 m, a cable management systemshall be provided. The free cable length shall not exceed 7,5 m when not in use.P
Prevention of overheating of cables or cable assemblies used in stored or partially stored position shall be ensured.P
12EV SUPPLY EQUIPMENT CONSTRUCTIONAL REQUIREMENTS AND TESTSP
12.1GeneralP
The control means and the protection means inMode 2 EV supply equipment that is intended tobe used both as stationary equipment and asportable equipment shall comply with IEC 61851-1 and with IEC 62752.N/A
For case C EV supply equipment, the output cable assembly is considered part of the assembly for    testing purpose.P
Electric devices and components of EV supply equipment shall comply with their relevantstandards. The tests of devices and components shall be carried out with the specimen, or anymovable part of it, placed in the mostunfavourable position that can occur in normal use.P
For extreme environment or other special service conditions, see IEC TS 61439-7.P
12.2Characteristics of mechanical switching devicesP
12.2.1GeneralP
Switching devices within EV supply equipmentintended to supply the connecting points shallcomply with their relevant standards, with at least the characteristics as given in 12.2.P
12.2.2Switch and switch-disconnectorN/A
Switches and switch-disconnectors shall comply with IEC 60947-3.N/A
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For AC applications, switches and switch-disconnectors shall have a rated current, at autilization category of at least AC-22A, not less than the rated current of the circuit that they are intended to operate in.N/A
For DC applications, switches and switch-disconnectors shall have a rated current, at autilization category of at least DC-21A, not less than the rated current of the circuit that they are intended to operate in.N/A
12.2.3ContactorP
Contactors shall comply with IEC 60947-4-1.P
For AC applications, contactors shall have a rated current, at a utilization category of at least AC-1, not less than the rated current of the circuit that    they are intended to operate in.P
For DC applications, contactors shall have a rated current, at a utilization category of at least DC-1, not less than the rated current of the circuit thatthey are intended to operate in.P
12.2.4Circuit-breakerP
Circuit breakers, if any, shall comply with IEC 60898-1 or IEC 60947-2 or IEC 61009-1.P
12.2.5RelaysN/A
Relays used to switch the main current path shall comply with IEC 61810-1 with the following minimum characteristics:N/A
•50 000 cycles,N/A
•contact category: CC 2.N/A
12.2.6Inrush currentP
AC EV supply equipment shall withstand the inrush current according to 8.2.2 of ISO17409:2015.P
The following values are specified in ISO 17409:P
•After closing the contactor in the EV supplyequipment at the peak value of the supply voltage, the EV supply equipment shall be able towithstand 230 A peak within the duration of 100 μs.P
•During the next second the EV supply equipment shall be able to withstand 30 A (rms).P
The protection means shall be selected not to trip for inrush current.P
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12.2.7Residual direct current monitoring device (RDC MD)N/A
This will be covered in the future IEC 62955 (under consideration).N/A
12.3Clearances and creepage distancesP
The clearances and creepage distances in the EV supply equipment, installed as intended by themanufacturer, shall be in accordance with the requirements specified in IEC 60664-1.P
Parts of the EV supply equipment directlyconnected to the public AC supply network shallbe designed according to overvoltage category IV.Overvoltage category IIIN/A
Permanently connected EV supply equipmentshall be designed according to a minimumovervoltage category III except for the socket-outlet or the vehicle connector in case C where a minimum overvoltage category II applies.P
EV supply equipment supplied through a cable and plug shall be designed according to aminimum overvoltage category II.N/A
Equipment that is intended to be used under the conditions of a higher overvoltage category shall include appropriate overvoltage protective device (see 4.3.3.6 of IEC 60664-1:2007).N/A
12.4IP degreesP
12.4.1Degrees of protection against solid foreign objects and water for the enclosuresP
Enclosures of the EV supply equipment shall have an IP degree, according to IEC 60529 as follows:P
•indoor use: at least IP41;IP55P
•outdoor use: at least IP44.IP55P
The minimum IP degree for socket-outlets and the vehicle connectors shall be in accordance withtheir appropriate standards.P
IPX4 may be obtained by the combination of the socket-outlet or connector and the lid or cap, EV supply equipment enclosure or EV enclosure.P
12.2.4Degrees of protection against solid foreign objects and water for basic, universal and combined and DC interfacesP
The minimum IP degrees for ingress of objects and liquids shall be:P
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•Indoor use:P
– vehicle connector when mated with vehicle inlet: IP21;P
– EV plug mated with EV socket-outlet: IP21;N/A
– vehicle connector for case C when not mated: IP21;N/A
– vehicle connector for case B when not mated: IP24.N/A
•Outdoor use:P
– vehicle connector when mated with vehicle inlet: IP44;P
– EV plug mated with EV socket-outlet: IP44;P
– vehicle connector when not mated: IP24;N/A
– vehicle connector for case B when not mated: IP24;N/A
– socket-outlet when not mated: IP24.N/A
IPX4 may be obtained by the combination of the socket-outlet or connector and the lid or cap, EV supply equipment enclosure or EV enclosure.P
12.5Insulation resistanceP
The insulation resistance measured with a 500 V DC voltage applied between all inputs/outputs connected together (power source included) and the accessible   parts shall be:P
•for a class I EV supply equipment: R > 1 MΩ;P
•for a class II EV supply equipment: R > 7 MΩ .N/A
For this test all extra low voltage (ELV) circuitsshall be connected to the accessible parts during the test.P
The measurement of insulation resistance shall be carried out with the protective impedancesdisconnected, and after applying the test voltage   for the duration of 1 min and immediately after the damp heat continuous test of IEC 60068-2-78, test Ca, at 40 °C ± 2 °C and 93 % relative humidity for four days.P
The conditioning test for the insulation test and the touch current can be avoided if the conditioningfor test of 12.9 followed by test of 12.5, 12.6 and final test of 12.9, are conducted sequentially in  that order.P
12.6Touch currentP
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The touch current between any AC supplynetwork poles and the accessible metal partsconnected with each other, and with a metal foil covering insulated external parts, is measured in accordance with IEC 60990 and shall not exceed the values indicated in Table 1.P
The touch current shall be measured within one hour after the damp heat continuous test of IEC 60068-2-78, test Ca, at 40 °C± 2 °C and 93 %   relative humidity for four days, with the electric  vehicle charging station connected to AC supply network in accordance with IEC 60990.P
The test voltage shall be 1,1 times the maximum rated voltage.P
Table 1 – Touch current limitsP
Between any network poles and the accessible metal parts connected with each other and a metal foil covering insulated external parts:P
Class I                                                             3,5 mA0.67mAP
Class II                                                         0,25 mAN/A
Between any network poles and the metal inaccessible parts normally non- activated (in the case of double insulation):N/A
Class I                                                                  N/AN/A
Class II                                                           3,5 mAN/A
Between inaccessible and accessible parts connected with each other and a metal foil covering insulated external parts (additional insulation):N/A
Class I                                                                  N/AN/A
Class II                                                           0,5 mAN/A
This test shall be made when the EV supplyequipment is functioning with a resistive load at rated output power.P
Circuitry that is connected through a fixedresistance or referenced to earth (for example, proximity function and control pilot function) are disconnected before this test.P
The equipment is fed through an isolatingtransformer or installed in such a manner that it is isolated from the earth.P
12.7Dielectric withstand voltageP
12.7.1AC withstand voltageP
The dielectric withstand voltage, at power frequency of 50 Hz or 60 Hz, shall be applied for 1 min as follows:P
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1) For a class I EV supply equipment.(Un + 1 200 V) (r.m.s.) in common mode (allcircuits in relation to the exposed conductiveparts) and differential mode (between eachelectrically independent circuit and all otherexposed conductive parts or circuits) as specified in 5.3.3.2 of IEC 60664-1:2007.P
2) For a class II EV supply equipment.2 times (Un +1 200 V) (r.m.s). in common mode (all circuits in relation to the exposed conductive parts) and differential mode (between eachelectrically independent circuit and all otherexposed conductive parts or circuits) as specified in 5.3.3.2.3 of IEC 60664-1:2007.N/A
3) For both class I and class II AC EV supplyequipment where the insulation between the AC supply network and the extra low voltage circuit is double or reinforced insulation, 2 times (Un + 1   200 V) (r.m.s.) shall be applied to the insulation.N/A
Alternatively the test can be carried out using a DC voltage equal to the AC peak values.P
For this test, all the electrical equipment shall beconnected, except those items of apparatuswhich, according to the relevant specifications, are designed for a lower test voltage; currentconsuming apparatus (e.g. windings, measuring   instruments, voltage surge suppression devices)   in which the application of the test voltage would  cause the flow of a current, shall be disconnected.P
Such apparatus shall be disconnected at one of their terminals unless they are not designed to withstand the full test voltage, in which case all terminals may be disconnectedP
12.7.2Impulse dielectric withstand (1,2 μs/50 μs)P
The dielectric withstand of the power circuits at impulse test shall be tested according to IEC60664-1.P
The impulse voltage shall be applied to live parts and exposed conductive parts.P
The test shall be carried out in accordance with the requirements of IEC 61180.P
Parts of the EV supply equipment directlyconnected to the public AC supply network shall be tested according to overvoltage category IV.N/A
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Permanently connected EV supply equipmentshall be tested according to an overvoltagecategory III except for the socket-outlet or thevehicle connector in case C where an overvoltage category II applies.P
EV supply equipment supplied through a cable and plug shall be tested according to anovervoltage category II.N/A
12.8EV supply equipment shall comply with IEC TS 61439-7.P
12.9Damp heat functional testP
Following the conditioning defined below, the EV supply equipment is deemed to pass the test, if, it passes the normal sequences test according toA.4.7 of Annex A. The precision of the timing does not need to be verified.P
Conditioning:P
– For indoor units, 6 cycles of 24 h each to adamp heat cycling test according to IEC 60068-2- 30 (Test Db) at (40±3) °C and relative humidity of 95 %; P
– For outdoor units, two 12 day periods, with each period consisting of 5 cycles of 24 h each to adamp heat cycling test according to IEC 60068-2- 30 (Test Db) at (40±3) °C and relative humidity of 95 %.Under the test condition of (50±3) °C,  95 % humidityP
12.10Minimum temperature functional testP
The EV supply equipment shall be pre-conditioned in accordance with IEC 60068-2-1, test Ab, at the minimum operating temperature (either -5 °C for    indoor, -25 °C outdoor or lower values declared by the manufacturer ± 3 K) for (16 ± 1) h.-30°CP
The EV supply equipment is deemed to pass the test, if, immediately after the preconditioning, it  passes the sequences test according to A.4.7 of Annex A while at the minimum operatingtemperature. The precision of the timing does not need to be verified.P
12.11Mechanical strengthN/A
For Mode 2 EV supply equipment the minimum degree of protection of the external enclosure against mechanical impact shall be IK08according to IEC 62262.IK10 for enclosure and IK08 for screenN/A
After the test, the samples shall show that:N/A
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– the IP degree according to 12.5 is not impaired;N/A
– no part has moved, loosened, detached ordeformed to the extent that any safety functions are impaired;N/A
– the test did not cause a condition that results in the equipment not complying with the strain relief requirements, if applicable;N/A
– the test did not result in a reduction of creepage and clearance between uninsulated live parts of  opposite polarity, uninsulated live parts andaccessible dead or grounded metal below the minimum acceptable values;N/A
– the test did not result in any other evidence of damage that could increase the risk of fire orelectric shock.N/A
13OVERLOAD AND SHORT-CIRCUIT PROTECTIONP
13.1GeneralP
Where connecting points can be usedsimultaneously and are intended to be suppliedfrom the same input line, they shall have individual protection incorporated in the EV supplyequipment.P
If the EV supply equipment presents more thanone connecting point then such connecting points may have common overload protection meansand may have common short-circuit protection means, if those protection means provide the required protection for each of the connecting pointsP
If the EV supply equipment presents more than one connecting point that cannot be usedsimultaneously then such connecting points can have common protection means.P
Such overcurrent protective devices shall comply with IEC 60947-2, IEC 60947-6-2 or IEC 61009-1 or with the relevant parts of IEC 60898 series or  IEC 60269 series.With overcurrent protective devices.P
13.2Overload protection of the cable assemblyP
The EV charging stations or Mode 2 EV supplyequipment shall provide overload protection for all cases for all intended cable conductor sizes if not provided by the upstream supply network.P
The overload protection may be provided by a circuit breaker, fuse or combination thereof.With fuse.P
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If overload protection is provided by a meansother than a circuit breaker, fuse or combination  thereof, such means shall trip within 1 min if the  current exceeds 1,3 times the rated current of the cable assembly.N/A
13.3Short-circuit protection of the charging cableP
The EV charging stations or Mode 2 EV supply equipment shall provide short-circuit currentprotection for the cable assembly if not provided by the supply network.P
In case of short-circuit, the value of I2t at the EV socket-outlet of the Mode 3 charging station shall not exceed 75 000 A2s.P
In case of short-circuit, the value of I2t at the vehicle connector (Case C) of the Mode 3charging station shall not exceed 80 000 A2s.P
The real value of the prospective short-circuitcurrent is evaluated at the point where the cable assembly is connected.P
14AUTOMATIC RECLOSING OF PROTECTIVE DEVICESP
The automatic or remote reclosing of protective devices after tripping in the EV supply equipment shall only be possible in case the following requirement isfulfilled:N/A
•the socket-outlet shall not be mated to a plug. This shall be checked by the EV supplyequipment.N/A
For automatic or remote reclosing automatic  reclosing devices (ARDs) with an assessment means may be used.N/A
The EV supply equipment may close the contactor during an automatic or remote reset cycle toestablish conductivity between the protection device and the socket-outlet.N/A
By this procedure the EV supply equipment can check the circuit up to the socket-outlet to be free of fault current.N/A
For case C the EV supply equipment shall not provide automatic or remote reclosing ofprotective devices.P
15EMERGENCY SWITCHING OR DISCONNECT (OPTIONAL)P
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Emergency switching or disconnect equipment shall be used either to disconnect the supplynetwork from EV supply equipment or todisconnect the socket-outlet(s) or the cable assembly(ies) from the supply network.P
Such equipment shall be installed in accordance with national rules.P
Such equipment may be part of the supplynetwork or either the EV charging station or the Mode 2 supply equipment.P
16MARKING AND INSTRUCTIONSP
16.1Installation manual of EV charging stationsP
The installation manual of EV charging stations shall indicate the classification as given inClause 5.P
The EV supply equipment manufacturer shallstate the interface characteristics specified inClause 5 of IEC TS 61439-7:2014 in the manual where applicable.P
Wiring instructions shall be provided.P
If protective devices are included in the EVcharging station, the manual shall indicate the characteristics of those protection devicesexplicitly describing the type and rating.P
If the protective devices are not in the EV charging station, the manual shall indicate all informationnecessary for the installation of external protection explicitly describing the type and rating of thedevices to be used.N/A
It is recommended that the installation manual be made available to future customers.P
If the EV charging station has more than oneconnection of the equipment to the AC supplynetwork, and does not have individual protection  for each connecting point to the vehicles, then the installation manual shall indicate that eachconnection of the equipment to the AC supply network requires individual protection.N/A
The installation manual shall indicate if theoptional function for ventilation is supported by the charging station (6.3.2.2).N/A
The installation manual shall indicate ratings orother information that denote special (severe orunusual) environmental conditions of use, see 5.3.P
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16.2User manual for EV supply equipmentP
User information shall be provided by themanufacturer on the EV supply equipment or in a user’s manual.P
Such information shall state:P
•which adaptors or conversion adapters are allowed to be used, orP
•which adaptors or conversion adapters are not allowed to be used, orP
•that adaptors or conversion adapters are not allowed to be used, andP
•that cord extension sets are not allowed to be used.P
The user manual shall include information about national usage restrictions.P
16.3Marking of EV supply equipmentP
The EV supply equipment manufacturer shall provide each EV supply equipment with one or more labels, marked in a durable manner and located in a place such that they are visible and legible during installation and maintenance:P
a) EV supply equipment manufacturer's name, initials, trade mark or distinctive marking;P
b) type designation or identification number or any other means of identification, making it possible to obtain relevant information from the EV supplyequipment manufacturer;P
c) “Indoor Use Only", or the equivalent, if intended for indoor use only;N/A
The EV supply equipment manufacturer shall provide each EV supply equipment with one or more labels, marked in a durable manner and located in a place such that they are visible and legible during installation:P
d) means of identifying date of manufacture;P
e) type of current;P
f) frequency and number of phases in case of alternating current;P
g) rated voltage (input and output if different);P
h) rated current (input and output if different) and the ambient temperature used to determine the  rated current;P
i) degree of protection;P
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j) all necessary information relating to the special declared classifications, characteristics anddiversity factor(s), severe or unusualenvironmental conditions of use, see 5.3.P
16.4Marking of charging cable assemblies case BN/A
Cable assemblies for Mode 1 Case B or Mode 3 Case B shall be marked in a durable manner with the following information:N/A
a) manufacturer's name or trade mark;N/A
b) type designation or identification number or any other means of identification, making it possible to obtain relevant information from the manufacturer;N/A
c) rated voltage;N/A
d) rated current;N/A
e) number of phases.f) degree of protectionN/A
Marking for the entire cable assembly shall be provided in a clear manner by a label orequivalent means.N/A
16.5Durability test for markingP
Marking made by moulding, pressing, engraving or similar, including labels with a laminated plastic covering, shall not be submitted to the following   test.P
The markings required by this standard shall be legible with corrected vision, durable and visible during use.P
After the test, the marking shall be legible tonormal or corrected vision without additionalmagnification. It shall not be easily possible to remove marking plates and they shall show no curling.P
AANNEX A – CONTROL PILOT FUNCTION TROUGH A CONTROL PILOT CIRCUIT USING A PWM SIGNAL AND A CONTROL PILOT WIREP
A.1GeneralP
A.2Control pilot circuitP
A.2.1GeneralP
Figures A.1 and A.2 illustrate an electricequivalent circuit of the control pilot circuit. The EV supply equipment shall set the duty cycle of the PWM control pilot signal to indicate themaximum current according to Table A.7.The PWM duty cycle meet the requirements in Table A.7P
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The indicated maximum current transmitted shall not exceed the value according to 6.3.1.6.P
The EV supply equipment may open the switching device that energizes the EV if the EV draws a higher current than the PWM signal (duty cycle) indicates. In this case, the EV supply equipment shall respect the following conditions:P
•the allowed response time of the EV, according to Table A.6 (e.g. sequence 6).P
•the current tolerance related to the duty cycle generated by the EV supply equipment(1 percentage point).P
•the tolerances of the current measurement used in the EV supply equipment itself.P
The control pilot circuit shall be designed inaccordance with Figures A.1 or A.2 with thevalues defined in Table A.2, Table A.3 and Table A.4.P
The functionality of the control pilot circuit shall follow the requirements defined in Table A.4,  Table A.6, Table A.7 and Table A.8.P
A.2.2Typical control pilot circuit(see IEC 61851-1:2017)P
The EV supply equipment communicates by setting the duty cycle of a PWM signal or a continuous DC voltage signal (Table A.7).P
The EV supply equipment may change the duty cycle of the PWM signal at any time.P
The EV responds by applying a resistive load to the positive half-wave to the control pilot circuit.P
For further information about the PWM signal see also Table A.2, Table A.3 and Table A.4.P
EVs using typical control pilot circuit (Figure A. 1) shall be able to create state B and use itaccording to the sequences specified in Table A.6.P
EV using a typical control pilot circuit shalldetermine the maximum current from EV supply equipment from the duty cycle of the PWM signal (Table A.8).P
A.2.3Simplified control pilot circuit(see IEC 61851-1:2017)N/A
An EV using the simplified control pilot circuit shall limit itself to single phase charging and shall not   draw a current of more than 10 A.N/A
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EV supply equipment that supports an EV usingthe simplified control pilot shall modulate the PWM signal in the same manner as done for EVs using  the typical control pilot circuit.N/A
EVs using simplified control pilot circuit (Figure A.2) are not able to create state B.N/A
An EV using the simplified control pilot circuit can measure the duty cycle.N/A
The designer of an EV using the simplified control pilot should be aware that the EV supplyequipment can open its switching device, if the EV supply equipment indicates less current (by theduty cycle) than the EV draws (see A 2.1).N/A
It is not recommended to use the simplified control pilot circuit for new EV design.N/A
A.2.4Additional components and high frequency signalsN/A
Digital communication as described in ISO/IEC 15118 series may be carried out over the control pilot conductor. Additional components can beneeded to couple this high-frequency signal onto the control pilot signal.N/A
Additional components required for signalcoupling shall not deform the control pilot signal beyond the limits defined in Tables A.2 and A.4.N/A
The maximum inductance of the control pilotcircuit of the EV supply equipment is limited to 1 mH (see Table A.3).N/A
The maximum inductance of the control pilotcircuit of the EV is limited to 1 mH (see Table A.2).N/A
The additional signal for digital communication shall have a frequency of at least 148 kHz.N/A
The voltage of the high frequency signal (used for digital communication) shall be in accordance with the values given in Table A.1.N/A
One further capacitive (max of 2 000 pF) branch (on the vehicle and on the EV supply equipment) can be used for detection of the high frequency signals, provided the resistance/impedance toground is higher than 10 kΩ . Suchcapacitive/resistive branch would typically be used for signal inputs and automatic signal voltagecontrol (refer to Table A.1).N/A
A.3Requirements for parameters and system behaviourP
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The control pilot circuit parameters shall be inaccordance with Table A.2 and Table A.3 and are shown in Figures A.1 and A.2.P
EV pilot circuit values and parameters asindicated on Figures A.1 and A.2 are given in Table A.3.P
Value ranges shall be maintained over full useful life and under design environmental conditions.P
1 % tolerance resistors are commonly recommended for this application.P
Table A.4 indicates the pilot voltage range based on components values in Tables A.2 and A.3. It  incorporates an increased voltage margin for Va to allow for measurement tolerances of the EV   supply equipment.P
There is no undefined voltage range, for the PWM signal, between the system states.P
The state is valid if it is within the above values. The state detection shall be noise resistant, e.g. against EMC and high frequency data signals on the control pilot circuit.P
For reliable detection of a state, it isrecommended to apply averaging of themeasurement over several milliseconds or PWM cycles.P
The EV supply equipment shall verify that the EV is properly connected by verifying the presence of the diode in the control pilot circuit, beforeenergizing the system .P
This shall be done at the transition from x1 to x2  or at least once during state x2, before closing the supply switching device.P
Presence of the diode is detected if the low side of the PWM-signal is within the voltage rangedefined in Table A.4.P
The EV supply equipment shall open or close the supply switching device within the time indicated in Table A.6.P
Compliance is tested as in Clause A.4.P
The state changes between A, B, C and D are caused by the EV or by the user.P
The state changes between state x1 and x2 are created by the EV supply equipment.P
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A change between states x1 and x2 indicates an availability (x2) or unavailability (x1) of powersupply to the EV.P
After changing to state F and while the reason for changing to state F persists, an EV supply equipment with permanently attached cable (case C) shall:P
– remain in state F, orP
– remain in state F for at least 300 ms and then change to state x1 (and stays there), in order to detect if an EV is connected.P
If the failure is not recovered after disconnecting the vehicle connector, the EV supply equipment shall:P
– remain in or change to state F, orP
– remain in state x1, if the EV supply equipment  provides an indicator (e.g. a display) which shows “not available” .P
In the absence of a fault condition in the EVsupply equipment, the EV supply equipment shall not use the state F in order to signal that the EVsupply equipment will not deliver the energy to the EV. Instead, this shall be done by the state x1.P
A transition from state E or state F to any other state (x1 or x2) is allowed.P
If the EV is connected to the EV supply equipment which does not use 5 % duty cycle, andauthentication (e.g. RFID identification, payment, etc.) is needed, the control pilot signal shall stay at x1 as long as the energy is not allowed to besupplied.P
In case, no authentication is needed, the system may go to state x2.P
In case EV supply equipment requiresauthentication to supply power, a change fromstates CX or DX to state BX shall not lead to loss of authentication.P
This means that no repeated authentication shall be needed.P
Table A.6 indicates the principle sequences and transitions from one state to another with thetiming requirements where applicable. Sometransitions that may take place are not indicated in the table.P
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If the EV supply equipment or the EV changes to a new state within the timing indicated for thatsequence, the new sequence is initiated and replaces the previous sequence.P
A.4Test proceduresP
A.4.1GeneralP
A.4.2Constructional requirements of the EV simulatorP
A.4.3Test procedureP
A.4.4Test List – Oscillator frequency and generator voltage test(see table 4.4)P
A.4.5Duty Cycle test(see table 4.5)P
A.4.6Pulse wave shape test(see table 4.6)P
A.4.7Sequences testPerform on AC interface.P
A.4.7.1GeneralP
A.4.7.2Sequence test using the typical control pilot circuit(see table 4.7.2)P
A.4.7.3Sequence test using the simplified control pilot circuit(see table 4.7.3)Not applicable to such circuitN/A
A.4.7.4Optional testing the EV supply equipment that support grid(see table 4.7.4)P
A.4.8Test of interruption of the protectiveconductor(see table 4.8)P
A.4.9Test of short-circuit values of the voltage(see table 4.9)P
A.4.10Example of a test simulator of the vehicle (informative)P
A.4.11Optional hysteresis testN/A
A.4.11.1GeneralN/A
A.4.11.2Test sequence for hysteresis between states B and CN/A
A.4.11.3Test sequence for hysteresis between states C-E, D-EN/A
A.4.11.4Test sequence for hysteresis between states C-DN/A
A.5Implementation hintsN/A
A.5.1Retaining a valid authentication until reaching CP State BN/A
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A.5.2Load control using transitions between state x1 and x2N/A
 A.5.3Information on difficulties encountered with some legacy EVs for wake-up after a longperiod of inactivity (informative)N/A
BANNEX B – PROXIMITY DETECTION AND CABLE CURRENT CODING CIRCUITS FOR THE BASIC INTERFACEN/A
B.1Circuit diagram for vehicle couplers using an auxiliary switch associated with the proximity detection contactN/A
The vehicle couplers using the proximity contact with an auxiliary switch and without currentcapability coding of the cable assembly shall use the circuit diagram as indicated in Figure B.1 and Table B.1.N/A
B.2Circuit for simultaneous proximity detection and current codingN/A
Vehicle connectors and plugs using the proximity contact for simultaneous proximity detection and current capability coding of the cable assembly  shall have a resistor electrically connectedbetween the proximity contact and the earthingcontact (see Figure B.2) with a value as indicated in Table B.2.N/A
The resistor shall be coded to the maximum current capability of the cable assembly.N/A
The EV supply equipment shall interrupt thecurrent supply if the current capability of the cable is exceeded as detected by the measurement of  the Rc, as specified by the values for therecommended interpretation range in Table B.2.N/A
The EV supply equipment shall detect the current coding by measurement of the Rc, as defined in   Table B.2 and use the result to set the value of the maximum allowed current, if necessary, according to 6.3.1.6.N/A
The resistor is also used for proximity detection.N/A
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12.3Table: Clearance and Creepage distance measurementsP
Rated voltage (V)                400Va.c.
Pollution Degree 4)  ………囚 2(internal)    囚 3(external)
Overvoltage Category5)                                                             □ IV   囚 III  □ II □ I
Material Group                IIIb
Impulse withstand voltage (kV) 5)  … … … … … … … … .囚 4.0KV □ 2.5KV
Altitude test wasapplied                               囚 2000m□ ____m
 
 Clearance cl and creepage distance dcr at/of:System /Impulsevoltage(V) U r.m.s.(V) Required cl(mm) cl(mm) Requireddcr (mm) dcr(mm)
Input L1 to L2(FI)4002303.024.104.076.18
Input L to PE(BI)4002303.027.863.076.18
Input L1 to L2 at MCCB(FI)4002303.025.874.076.18
Input L to PE at MCCB(BI)4002303.026.333.076.18
Input L1 to L2 at contactor(FI)4002303.020.254.054.88
Input L to PE at contactor(BI)4002303.021.763.054.88
L1 to L2 at SPD(FI)4002303.010.644.028.56
L to PE at SPD(BI)4002303.010.683.028.60
Output DC+ to DC-(FI)100010005.550.9110.0113.85
DC + to PE(BI)100010005.560.0510.060.05
DC - to PE(BI)100010005.561.9610.061.96
Note:FI:Function insulation,BI:Basic insulation
  
12.8TABLE: Temperature rise testP
Test condition .......................Input:400Vac,Output:960Vdc, 250A(240KW DC output +22kW AC output)
Ambient temperature (。C)  ...50
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Temperature rise dT of part/at:T(。C)dT((K)allowed dTmax(K)*
Input L176.926.970
Input L272.622.670
Input L368.918.970
Input N56.06.070
QF52.92.920
QF153.03.020
AC SPD53.23.230
QF254.14.120
K753.93.935
UP152.82.820
ZH53.53.535
IFU Fuse86.636.670
LCD52.82.835
Fuse terminal65.515.535
IK1 DC contactor56.26.235
IK1 DC contactor terminal73.623.635
PCB53.63.680
IRSX shunt65.815.870
IRSX shunt terminal72.122.135
DC output terminal +70.120.170
DC output terminal -68.018.070
Internal power wire61.911.920
IPJ DC meter52.52.530
Enclosure53.63.630
Screen52.42.440
Emergency button51.91.940
Handle51.61.615
CCS2 Charging cable54.94.940
CCS2 Charging connector53.63.610
AC type 2 Charging cable53.13.140
AC type 2 Charging connector52.52.510
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Environment Temperature point 150.12----
Environment Temperature point 250.2----
Note:The limit is based on ambient 40°C according to IEC 61439-7 or specification of component, test with 100% load.
  
12.8TABLE: Temperature rise testP
Test condition .......................Input:400Vac,Output:1000Vdc, 240A  (240KW DC output +22kW AC output)
Ambient temperature (。C)  ...50
Temperature rise dT of part/at:T(。C)dT((K)allowed dTmax(K)*
Input L176.426.470
Input L270.520.570
Input L366.416.470
Input N55.85.870
QF51.41.420
QF152.82.820
AC SPD53.13.130
QF253.83.820
K752.62.635
UP152.42.420
ZH53.23.235
IFU Fuse82.832.870
LCD51.61.635
Fuse terminal63.013.035
IK1 DC contactor55.15.135
IK1 DC contactor terminal69.619.635
PCB52.42.480
IRSX shunt64.414.470
IRSX shunt terminal69.719.735
DC output terminal +67.017.070
DC output terminal -66.216.270
Internal power wire60.610.620
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IPJ DC meter52.32.330
Enclosure52.72.730
Screen51.91.940
Emergency button51.71.740
Handle51.51.515
CCS2 Charging cable54.64.640
CCS2 Charging connector53.23.210
AC type 2 Charging cable52.62.640
AC type 2 Charging connector52.82.810
Environment Temperature point 150.12----
Environment Temperature point 250.2----
Note:The limit is based on ambient 40°C according to IEC 61439-7 or specification of component, test with 100% load.
   
A4.4TABLE: Oscillator frequency and generator voltage testP
 MinimumVoltage[V] MaximumVoltage[V] MeasuredValue [V]Resistor Value[Ω](EV Simulator)Oscillator Frequency [Hz] (Req. 1000 Hz +/- 0,5%) Verdict
State A11.412.611.59Nominal value--
State B1,B2 /positive8.379.598.682 Nominal value1000kHz -
Negative B-12.6-11.4-11.6Nominal value1000kHz-
State C1,C2 /positive 5.476.535.6 Nominal value1000kHz -
Negative C-12.6-11.4-12.0Nominal value1000kHz-
State D1,D2 /positive - - - - -
Negative D-12.6-11.4-Nominal value1.001kHz-
Internal resistor value (1000 Ω +/-3%) [Ω]Calculated: R1_calc(= 2 740 × (U_StateA – U_StateB) / (U_StateB – 0,7)
R1998
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A4.5TABLE: Duty cycle testP
 Dutycycle MeasuredValue [V] Resistor Value[Ω](EV Simulator)Pulsewidth[µs] Dutycycle Indicated current (duty cycle * 0.6) Verdict
State B /5% Dutycycle - - - - - -
State B /10% Dutycycle - - - - - -
State B /Maxdeclared /DefaultDuty cycle 9.0  Normal 531.9 53.2% 31.92  -
 
A4.6TABLE: Pulse wave shape testP
MeasuredVoltagea[V]Maximumrise time[µs]MeasuredValue [µs]Maximumfall time[µs]MeasuredValue [µs]Duty Cycle[%] Verdict
State B1,B2 /positive8.810 2.44133.3753.21% -
State C1,C2 /positive5.6 71.91133.9253.22% -
State D1,D2 /positive/ 5/13// -
a with nominal resistance values
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A4.7.2TABLE: Sequence test using the typical control pilot circuitP
  Sequence 1.1[s] 3.1[s] 4[s] 7[s] 8.1[s] 4[s] 6[s] 7[s] 8.1[s] 2.1[s] 9.3[s]  Verdict
 Test 1  /Maxresistance 0.104 0.026 0.58 0.13 0.13 2.07 / 0.14 0.137 0.022 0.03  -
Test 2 /Maxresistance+ HFvoltage  -  -  -  -  -  -  -  -  -  -  -  -
Test 3 /Minresistance 0.079 0.056 0.577 0.13 0.13 2.08 / 0.133 0.133 0.022 0.029  -
Test 4 /Minresistance+HFvoltage  -  -  -  -  -  -  -  -  -  -  -  -
Nominalresistancevalues - - - - - - - - - - - -
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A4.7.3TABLE: Sequence test using the simplified control pilot circuitN/A
Sequence1.2[s]3.2[s]5[s]6[s]2.2[s]Verdict
Test 1  /Maxresistance///// -
Test 2 /Maxresistance+ HFvoltage / / / / /  -
Test 3 /Minresistance / / / / / -
Test 4 /Minresistance+HFvoltage / / / / /  -
 
A4.7.4TABLE: Optional testing the EV supply equipment that support gridN/A
Sequence1.1[s]3.1[s]4[s]9.1[s]10.1[s]8.2[s]3.1[s]4[s]7[s]8.1[s]2.1[s]9.3[s]Verdict
Nominalresistancevalues
 
A4.8TABLE: Test of interruption of the protective conductorP
Measured cut off time [ms]Max. cut off time [ms]Verdict
State C or D → earth wire open65.8100 -
 
A4.9TABLE: Test of short circuit values of the voltageP
Shutdown time  [s]Verdict
State C + 120Ωresistance0.14 -
     Test Report issued under the responsibility of:  www.tuv.com                                               Page 1 of 50                  Report No. CN23N7EK 001 Attachment 1 
TEST REPORTIEC 61851-23Electric vehicle conductive charging system – Part 23: DC electric vehicle charging station
Report Number :     CN23N7EK 001Date of issue  :     See cover pageTotal number of pages       See cover page
Name of Testing Laboratorypreparing the Report......................:TÜV Rheinland (Shanghai) Co., Ltd.
Applicants name                               :    Zhejiang Benyi Eew Energy Co., Ltd.Address ........................................... :    Wenzhou Bridge IndustricalZone,Beibaixiang,Yueqing,Zhejiang,P.R. China
Test specification:Standard                                             :    IEC 61851-23:2014/COR1:2016 for use in conjunction with IEC 61851-1:2010Test procedure                                  :    TÜV Bauart Mark Certificate approvalNon-standard test method               :    N/A
Test Report Form No :    IEC61851_23BTest Report Form(s) Originator :    -Master TRF  :    2016- 11Copyright © 2016 IEC System of Conformity Assessment Schemes for Electrotechnical Equipment and Components (IECEE System). All rights reserved.This publication may be reproduced in whole or in part for non-commercial purposes as long as the IECEE is acknowledged as copyright owner and source of the material. IECEE takes no responsibility for and will not assume liability for damages resulting from the reader's interpretation of the reproduced material due to its placement and context.If this Test Report Form is used by non-IECEE members, the IECEE/IEC logo and the reference to the CB Scheme procedure shall be removed.This report is not valid as a CB Test Report unless signed by an approved CB Testing Laboratory and appended to a CB Test Certificate issued by an NCB in accordance with IECEE 02.
General disclaimer:The test results presented in this report relate only to the object tested.This report shall not be reproduced, except in full, without the written approval of the Issuing CB Testing Laboratory. The authenticity of this Test Report and its contents can be verified by contacting the NCB, responsible for this Test Report.
   
Test item description ....................... : Trade Mark                                           : Manufacturer                                      : Model/Type reference ...................... : Ratings .............................................. :Refer to report CN23N7EK 001Refer to report CN23N7EK 001Refer to report CN23N7EK 001Refer to report CN23N7EK 001Refer to report CN23N7EK 001
Responsible Testing Laboratory (as applicable), testing procedure and testing location(s): N/A
CB Testing Laboratory:
Testing location/ address............................. :
Tested by (name, function, signature) ........ :
Approved by (name, function, signature) ... :
Testing procedure: CTF Stage 1:
Testing location/ address............................. :
Tested by (name, function, signature) ........ :
Approved by (name, function, signature) ... :
Testing procedure: CTF Stage 2:
Testing location/ address............................. :
Tested by (name + signature) ...................... :
Witnessed by (name, function, signature) . :
Approved by (name, function, signature) ... :
Testing procedure: CTF Stage 3:
Testing procedure: CTF Stage 4:
Testing location/ address............................. :
Tested by (name, function, signature) ........ :
Witnessed by (name, function, signature) . :
Approved by (name, function, signature) ... :
Supervised by (name, function, signature) :
   
List of Attachments (including a total number of pages in each attachment): N/A
Summary of testing:
Tests performed (name of test and test clause):6.4 Functions provided in d.c. charging7 Protection against electric shock9.4 Breaking capacity11.4.1 AC withstand voltage11.4.2 Impulse dielectric withstand test11.5 Insulation resistance11.6 Clearances and creepage distances11.7 Touch current11.8.3 Damp heat functional test11.15.2 Durability test for marking Material test101.1.2 IP degrees for ingress of objects101.1.4 Stability101.2.1.1 Rated outputs and maximum output power101.2.1.2 Output voltage and current tolerance101.2.1.3 Control delay of charging current in CCC101.2.1.4 Descending rate of charging current101.2.1.5 Periodic and random deviation (current ripple)101.2.1.6 Periodic and random deviation (voltage ripple in CVC)101.2.1.7 Load dump101.2.2 Earthing continuity102 Communication between EV and d.c. EV charging stationAnnex CC DC EV charging station of system CTesting location: TÜV Rheinland (Shanghai) Co. Ltd.No.177, 178, Lane 777 West Guangzhong Road, Jing'an District, Shanghai, China.
Summary of compliance with National Differences (List of countries addressed): No EU Group Differences.    The product fulfils the requirements of EN 61851-23:2014, IEC 61851-23:2014,EN 61851-24:2014,IEC 61851-24:2014
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Copy of marking plate:The artwork below may be only a draft. The use of certification marks on a product must be authorized by the respective NCBs that own these marks. Refer to report CN23N7EK 001
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Test item particulars...................................................:
Equipment mobility  :  Refer to report CN23N7EK 001Connection to the mains   :  Refer to report CN23N7EK 001Access location   :  Refer to report CN23N7EK 001Over voltage category (OVC)    :  Refer to report CN23N7EK 001Class of equipment   :  Refer to report CN23N7EK 001Mains supply tolerance (%) or absolute mains          Refer to report CN23N7EK 001supply values   :Considered current rating (A)    :  Refer to report CN23N7EK 001Pollution degree (PD)    :  Refer to report CN23N7EK 001IP protection class   :  Refer to report CN23N7EK 001Altitude during operation (m)   :  Refer to report CN23N7EK 001Output Connector Interface Type :  CCS2 or Type 2Mass of equipment (kg)    :  Refer to report CN23N7EK 001
Possible test case verdicts:- test case does not apply to the test object ........... :  N/A- test object does meet the requirement.................. :  P (Pass)- test object does not meet the requirement........... :  F (Fail)
Testing.......................................................................... :Date of receipt of test item ........................................ :  See cover page Date (s) of performance of tests ............................... :  See cover page
General remarks:
"(See Enclosure #)" refers to additional information appended to the report."(See appended table)" refers to a table appended to the report.Throughout this report a 口 comma / 区 point is used as the decimal separator.
Manufacturers Declaration per sub-clause 4.2.5 of IECEE 02:
The application for obtaining a CB Test Certificateincludes more than one factory location and adeclaration from the Manufacturer stating that thesample(s) submitted for evaluation is (are)representative of the products from each factory has  been provided ............................................................... :口 Yes Not applicable
 When differences exist; they shall be identified in the General product information section.
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Name and address of factory (ies) .......................... :Same as applicant
General product information: Refer to report CN23N7EK 001
   
IEC 61851-23
ClauseRequirement + TestResult - RemarkVerdict
 
5RATING OF THE SUPPLY VOLTAGEP
Equipment operates as intended within a supply voltage tolerance of ±10%P
Equipment operates as intended within a frequency tolerance of ±1%P
 
6GENERAL SYSTEM REQUIREMENTS AND INTERFACEP
6.1General DescriptionP
Method of charging uses an on-board chargerOff-board chargerN/A
Method of charging uses an off-board chargerP
6.2EV Charging ModesP
EV charging mode is Mode 4, utilizing a d.c. EVcharging station (e.g. off-board charger) where the  control pilot function extends to the d.c. EV charging station.P
Pluggable d.c. EV charging stations, which areintended to be connected to the a.c. supply network (mains) using standard plugs and socket outlets,shall be compatible with residual current device with characteristics of type A.Stationary charging station.N/A
The pluggable d.c. EV charging station shall beprovided with an RCD, and may be equipped with an overcurrent protection device.Stationary charging station.N/A
6.3Types of EV ConnectionP
6.3.1General descriptionP
The connection of EVs using cables shall be carried out in case of C connectionP
6.3.2Cord extension sets not providedNo cord extensionP
Vehicle instructions indicate no cord extensionsP
Cable assembly provided cannot be used as a cord extensionP
6.3.3Adaptors shall not be used to connect a vehicle connector to a vehicle inlet.P
6.4Functions provided in each charging modeP
The d.c. EV charging station shall supply a d.c. current or voltage to the vehicle battery inaccordance with a VCCF request.P
6.4.1Mode 4 charging functionsP
- verification that the vehicle is properly connected;P
- protective conductor continuity checking (6.4.3.2);P
- energization of the system;P
   
IEC 61851-23
ClauseRequirement + TestResult - RemarkVerdict
 
- de-energization of the system (6.4.3.4);P
- d.c supply for EV (6.4.3.101);P
- measuring current and voltage (6.4.3.102);P
- retaining / releasing coupler (6.4.3.103);P
- locking of the coupler (6.4.3.104);P
- compatibility assessment (6.4.3.105)P
- insulation test before charging (6.4.3.106)P
- protection against overvoltage at the battery (6.4.3.107);P
- verification of vehicle connector voltage (6.4.3.108);P
- control circuit supply integrity (6.4.3.109);P
- short circuit test before charging (6.4.3.110);P
- user initiated shutdown (6.4.3.111);P
- overload protection for parallel conductors (conditional function) (6.4.3.112);P
- protection against temporary overvoltage (6.4.3.113).P
- emergency shutdown (6.4.3.114)P
6.4.2Optional functionP
- determination of ventilation requirements of the charging area;With ventilation fan inside.P
- detection/adjustment of the real time available load current of the DC charger;Charging status display in screen.P
- selection of charging current;P
- wake up of d.c. EV charging station by EV (6.4.4.101);P
- indicating means to notify users of locked status of vehicle coupler.P
Other additional functions may be provided.N/A
6.4.3Details of functions for DC chargingP
6.4.3.1Verification that the vehicle is properly connectedP
The EVSE are able to determine that theconnector is properly inserted in the vehicle inlet and properly connected to the EVSE.EVSE can recognize the connector when inserted.P
Vehicle movement by its own propulsion system is impossible as long as the vehicle is physicallyconnected to the EVSE as required in ISO 6469-2.P
6.4.3.2Protective conductor continuity checkingP
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IEC 61851-23
ClauseRequirement + TestResult - RemarkVerdict
 
For isolated systems, protective conductorcontinuity between the d.c. EV charging station and the vehicle shall be monitored.P
For the rated voltage of d.c. 60 V or higher, the d.c. EV charging station shall perform an emergency   shutdown (see 6.4.3.114) within 10 s after a loss of electrical continuity of the protective conductorbetween d.c. EV charging station and EV (emergency shutdown).The EVSE immediately stop charging when cut off the PE connection.P
For non-isolated systems, in case of loss of earthing conductor continuity, the non-isolated d.c. EVcharging station shall be disconnected from a.c supply network (mains).N/A
Earthing conductor continuity between the d.c. EV charging station and the vehicle shall be monitored. For the rated voltage of d.c. 60 V or higher, the d.c. EV charging station shall perform an emergencyshutdown within 5 s after a loss of electricalcontinuity of the protective conductor between d.c. EV charging station and EV.P
6.4.3.3Energization of the systemP
Energization of the system did not performed until the pilot function between EVSE and EV has been established correctly.EVSE cannot start charging without CP connection.P
Energization may also be subject to other conditions being fulfilled.P
6.4.3.4De-energization of the systemP
If the pilot function is interrupted, the power supply to the cable assembly is interrupted but the control circuit may remain energized.EVSE stop charging when losing of CP signal.P
In the case of failure in control circuit of d.c. EVcharging station, such as short-circuit, earthleakage, CPU failure or excess temperature, the  d.c. EV charging station shall terminate the supply of charging current, and disconnect the supply of control circuit.EVSE stop charging andwaring fault when detected failures.P
In addition, the conductor, in which earth fault or overcurrent is detected, shall be disconnectedfrom its supply.P
Requirement for disconnection of EV is defined in 7.2.3.1.---
6.4.3.101DC supply for EVP
The d.c. EV charging station shall supply d.c. voltage and current to the vehicle battery inaccordance with VCCF’s controlling.DC Charing pile need VCCF’s control to start charging.P
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IEC 61851-23
ClauseRequirement + TestResult - RemarkVerdict
 
For regulated systems, the d.c. EV chargingstation shall supply regulated d.c. voltage orcurrent to the vehicle battery in accordance with VCCF’s controlling.P
Requirements for charging performance of regulated d.c. current / voltage are given in101.2.1.1101.2.1.2 and 101.2.1.3 and 101.2.1.4.---
In either case mentioned above, the maximumratings of the d.c EV charging station shall not be exceeded.P
The vehicle can change the requested current and/or requested voltage.According to vehicle side  charge parameter request.P
6.4.3.102Measuring current and voltageP
The d.c. EV charging station shall measure theoutput current and output voltage. The accuracy of output measurement is defined for each system in Annexes AA, BB and CC.P
6.4.3.103Retaining/releasing couplerP
A means shall be provided to retain and release the vehicle coupler. Such means may bemechanical, electrical interlock, or combination of interlock and latch.P
6.4.3.104Locking of the couplerP
A vehicle connector used for d.c. charging shall be locked on a vehicle inlet if the voltage is higherthan 60 V d.c.With safety protective interlock.P
The vehicle connector shall not be unlocked (if the locking mechanism is engaged) when hazardous voltage is detected through charging processincluding after the end of charging. In case of charging system malfunction, a means for safe disconnection may be provided.P
The d.c. EV charging station shall have thefollowing functions in case the locking is done by the d.c. EV charging station:P
– electrical or mechanical locking function to retain the locked status, andP
– function to detect the disconnection of the electrical circuits for the locking function.P
6.4.3.105Compatibility assessmentP
Compatibility of EV and d.c. EV charging station shall be checked with the information exchanged at the initialization phase as specified in 102.5.1.P
6.4.3.106Insulation test before chargingP
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IEC 61851-23
ClauseRequirement + TestResult - RemarkVerdict
 
The d.c. EV charging station shall confirm theinsulation resistance between its d.c. output circuit and protective conductor to the vehicle chassis,including the charging station enclosure, before the EV contactors are allowed to close.This EV charging station has the insulation test with 1000V before charging.P
If the required value is not met, the d.c. EV charging station shall send the signal to the vehicle that the charging is not allowed.P
Conformance is determined by measuring the insulation resistance as follows:P
Any relays in the d.c. output circuit of the d.c. EV charging station shall be closed during the test.P
The required value of insulation resistance R shall be: R ≥100 Ω/V x UU is rated output voltage of the d.c. EV charging station.P
6.4.3.107Protection against overvoltage at the batteryP
The d.c. EV charging station shall perform anemergency shutdown and disconnect its supply to prevent overvoltage at the battery, if output voltage exceeds maximum voltage limit sent by thevehicle. In case of vehicle failure, disconnection from a.c. mains may not be necessary.EVSE stop charging once the voltage exceed 10% themaximum value at the output side.P
Specific requirement for detection and shutdown are defined in Annexes AA, BB and CC.---
The vehicle can change the maximum voltage limit during charging process.P
Compliance is checked according to the following test.P
The d.c. EV charging station is connected to a d.c. voltage source or artificial load.P
The voltage of the d.c. voltage source or artificial load should be within the operating range of the charging station.P
The d.c. EV charging station is set to charge thed.c. voltage source at a current of more than 10 % of the maximum rated current of d.c. EV charging station.P
A maximum voltage limit command lower than the voltage of the voltage source shall be sent to the d.c. EV charging station.P
Both the time between when the command is sent and the beginning of charging current reduction,  and the rate of reduction shall be measured.P
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IEC 61851-23
ClauseRequirement + TestResult - RemarkVerdict
 
The voltage of the voltage source, the way thecommand voltage limit is sent and the value of the voltage limit may be chosen freely to comply with this test.P
6.4.3.108Verification of vehicle connector voltageP
This clause is only applicable for charging stations which are responsible for locking of vehicleconnector, such as system A and system B.P
The d.c. EV charging station shall not energize the charging cable when the vehicle connector isunlocked. The voltage at which the vehicle connector unlocks shall be lower than 60 V.P
6.4.3.109Control circuit supply integrityP
If an earth fault, short circuit or overcurrent is detected in output circuit of d.c. EV chargingstation, the power circuit shall be disconnected from its supply, but the power supply for control circuit shall not be interrupted unless the power circuit interruption is due to a loss of a.c. supply network (mains).Charge station stop charging with an earth fault.P
6.4.3.110Short circuit test before chargingP
With the EV connected to the d.c. EV chargingstation and before the EV contactor is closed, the d.c. EV charging station shall have a means tocheck for a short circuit between d.c. output circuit positive and negative for the cable and vehiclecoupler.EVSE has the insulation check before charging.P
6.4.3.111User initiated shutdownP
The d.c. EV charging station shall have a means to allow the user to shut down the chargingprocess.EVSE has the function for user to stop charging.P
6.4.3.112Overload protection for parallel conductors (conditional function)N/A
If more than one conductor or wire and/or vehicle connector contact is used in parallel for d.c.current supply to the vehicle, the d.c. EV charging station shall have a mean to ensure, that none of the conductors or wires will be overloaded.N/A
6.4.3.113Protection against temporary overvoltageP
For stations serving a maximum output voltage up to 500 V, no voltage higher than 550 V shall occur for more than 5 s at the output between DC+ and PE or between DC- and PE.N/A
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IEC 61851-23
ClauseRequirement + TestResult - RemarkVerdict
 
For stations serving a maximum output voltageabove 500 V and up to 1 000 V, no voltage higher than 110 % of d.c. output voltage shall occur for more than 5 s at the output between DC+ and PE or between DC- and PE.Maximum 1000 V and EVSE stop charging within 5s while with earth short-circuit fault.P
The d.c. EV charging station shall terminate thesupply of charging current and disconnect the d.c. power circuit from its supply within 5 s, to remove the source of overvoltage. This shall also apply in case of a first earth fault within the isolated output part of the d.c. EV charging station.P
For Un, as the minimum DC charger outputvoltage, the d.c. EV charging station shall limit the voltage between DC+/- and PE at:- (2Un + 1 000) x 1,41 V or;- (Un + 1 200) x 1,41 V.P
6.4.3.114Emergency shutdownP
When the d.c. EV charging station detects anabnormality in the station and/or the vehicle, the safety shall be ensured by the emergencyshutdown. Stop charging by:Stop charging when abnormal actions occurs.P
a) controlled expedited interruption of chargingcurrent or voltage to the vehicle, where d.c. current descends with a controlled slope, and appropriate signalling to the vehicle, orP
b) uncontrolled abrupt termination of charging   under specific fault conditions, where there is no control of current, and the vehicle may not beinformed in time.P
Under specific conditions, the followingdisconnection, for example, is required according to the risk assessment of the abnormality in the  station or the vehicle:P
– disconnection of the supply to the conductor in which an earth leakage is detected;With leakage protector.P
– disconnection of the conductor in which an overcurrent is detected;Current protective breakers.P
– disconnection of the d.c. power circuit from the supply if an insulation failure is detected.With insulation detection.P
General procedure of shutdown in the charging control process is given in 102.5.3.---
6.4.4Details of Optional FunctionsP
6.4.4.1Determination of ventilation requirements during chargingWith ventilation Fan inside.P
If additional ventilation is required during charging, charging is only allowed if such ventilation isprovided.P
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IEC 61851-23
ClauseRequirement + TestResult - RemarkVerdict
 
6.4.4.2Detection/adjustment of the real time available load current of the supply equipmentP
Means is provided to ensure that the charging rate did not exceed the real time available load current of the EVSE and its power supply.P
6.4.4.4Selection of charging rateP
A manual or automatic means is provided toensure that the charging rate does not exceed the rated capacity of the a.c. supply network (mains), vehicle or battery capabilities.With this selection in the screen.P
6.4.4.101Wake up of d.c. EV charging station by EVP
The charging station may support a standby mode to minimize power consumption. In this case, the station shall be able to be woken up by the EV.P
6.4.5Details of Pilot FunctionP
Control pilot function is mandatory. The controlpilot function shall be capable of performing atleast the mandatory functions described in 6.4.3.1, 6.4.3.2, 6.4.3.3 and 6.4.3.4, and may also becapable of contributing to optional functions described in 6.4.4.P
6.5Serial data communicationN/A
Serial data communication exchange shall be providedN/A
Serial communication shielded or earthed twisted pair.......................................................................... :N/A
6.101ClassificationP
6.101.1Category---
6.101.1.1According to system structure:---
- isolated d.c. EV charging station, according to the type of insulation between input and output: basic insulationreinforced insulation口 double insulationP
- non-isolated d.c. EV charging station.N/A
6.101.1.2According to system control ..................................... :---
- regulated d.c. EV charging station  ........................ :口 controlled current charging口 controlled voltage charging  combination of controlledcurrent and voltage chargingP
- non-regulated d.c. EV charging station.N/A
6.101.1.3According to power receiving  .................................. : d.c. EV charging station connected to a.c. mains口 d.c. EV charging station connected to d.c. mains---
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6.101.1.4According to environmental conditions  ................... : outdoor useindoor use---
6.101.1.5According to the system used  ................................. : system A (see Annex AA),system B (see Annex BB),system C (see Annex CC)--
6.101.2RatingP
According to d.c. output voltage ............................. : up to and including 60 V,  over 60 V up to andincluding 1 500 V.---
 
7PROTECTION AGAINST ELECTRIC SHOCKP
7.1General RequirementsP
Hazardous live parts are not accessibleP
Exposed conductive parts not live under normal conditionsP
Exposed conductive parts not live under single fault conditionsP
7.2Protection against direct contactP
7.2.1One or more provisions prevent contact                :P
7.2.2Accessibility of live partsP
Hazardous live parts are not accessible before or after removal of parts not requiring a tool forremovalP
Accessibility with finger probe does not allow contact with hazardous live partsP
7.2.3Stored energy – discharge of capacitorsP
7.2.3.1Disconnection of EVP
Voltage after 1 second shall be less than 60V      .. :0V is remaining after 1sP
Stored energy available shall be less than 20J      .. :P
Warning label providedN/A
7.2.3.2Disconnection of d.c. EV charging stationP
Voltage after 1 second shall be less than 60V      .. :0V is remaining after 1sP
Stored energy available shall be less than 20J      .. :P
Warning label providedN/A
7.3Fault ProtectionP
One or more provisions prevent indirect contact .... :With RCD and earth protection.P
7.4Supplementary MeasuresN/A
Only applicable to mobile d.c. EV charging stationN/A
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An RCD (I∆n ≤ 30 mA) shall be provided as a part of the EV conductive supply equipment for earthed systems. The RCD shall have a performance atleast equal to Type A and be in conformity with standard IEC 60364-4-4.N/A
Where power supply circuits that are galvanically separated from mains and are galvanicallyisolated from earth, electrical isolation between the isolated circuits and earth, and between theisolated circuits and exposed conductive parts of vehicle and EVSE shall be monitored. When afault condition related to the electrical isolation is detected, the power supply circuits shall beautomatically de-energized or disconnected by the EVSE.N/A
7.5Protective measures for d.c. EV charging stationsP
The types of d.c. EV charging stations covered by these requirements, including all accessibleconductive parts on the equipment shall have the following protective measures.With RCD and earth protection.P
– protective measures by automatic disconnection of supply by connecting all exposed conductive-  parts to a protective conductor during batterycharging, unless protective measure by reinforced or double insulation or protective measure byelectrical separation is used for the d.c. EV charging stations.P
7.5.101Requirements of the isolated d.c. EV charging stationIsolated DC EV charging stationP
Requirements for the isolated d.c. EV chargingstation for protection against electric shock aredefined for each system in AA.3.1, BB.2 or CC.4.1.---
In addition, if the d.c. EV charging station hasmultiple d.c. outputs designed for simultaneousoperation, each output circuit shall be isolated from each other by basic insulation or reinforcedinsulation.P
7.5.102Requirements of the non-isolated d.c. EV charging stationN/A
under consideration.N/A
7.5.103Protective conductor dimension cross-sectional areaP
Protective conductor shall be of sufficient cross- sectional area to satisfy the requirements of IEC 60364-5-54.P
7.6Additional requirementsP
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The d.c. EV charging station shall be compatiblewith RCD Type A in the installation, i.e. a.c. supply network (mains).P
Class II chargers may have a lead- throughprotective conductor for earthing the EV chassis.N/A
 
8CONNECTION BETWEEN THE POWER SUPPLY AND THE EVP
8.1GeneralP
Type of interface being used ................................... :AC:Type 2DC:CCS2P
8.2Contact SequencingP
For all d.c. interfaces, the contact sequence during the connection process shall be:– Protective Earth (if any)– d.c. power contacts– Isolation monitor contacts– Proximity detection or connection switch contact– Control pilot contactDuring disconnection the order shall be reversed.P
8.3Functional description of a standard interfaceN/A
Not applicable.N/A
8.4Functional description of a basic interfaceN/A
Not applicable.N/A
8.5Functional description of a universal interfaceP
Universal interface intermateable with either high power ac or high power dc connectorP
Means provided to ensure dc power connector cannot be mated with ac inlet and vice versaP
Electrical ratings comply with level 1P
 
9SPECIFIC REQUIREMENTS FOR VEHICLE COUPLERP
9.1General requirementsP
The construction and performance requirements of vehicle coupler are specified in IEC 62196-1.Approved connector used.P
The requirements for the d.c. interfaces are specified in IEC 62196-3.P
9.2Operating temperatureP
Operating temperature ............................................ :-30°C to +50ºCP
9.3Service life of vehicle couplerP
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Service life of vehicle coupler .................................. :P
9.4Breaking CapacityP
For d.c. charging, the vehicle couplers are rated"not for current interruption." A disconnection shall not take place under load.EV connector was been locked under load.P
In the case of disconnection under d.c. load due to a fault, no hazardous condition shall occur.In case of load fault, EVSE stop charging.P
Avoidance of breaking under load can be achieved by a specific means on the vehicle connector or a system with interlock.P
In addition to locking mechanism defined in6.4.3.104, in case of unintended disconnection of the vehicle coupler, the output current of the d.c. EV charging station shall be turned off within adefined time to contain a possible arc within thevehicle coupler housing. This turn-off time shallcomply with the value specified in Annexes AA, BB and CC, using a speed of separation of the vehicle connector of (0,8 ± 0,1) m/s according to IEC60309-1.With inlock in coupler and stop charging while intendeddisconnection of coupler.P
Disconnection of vehicle coupler can be detected when one of the following occurs:P
– loss of digital communication;– interruption of interlock circuit(s), e.g. control pilot, proximity circuit, to mitigate electrical arcing andshock hazards.No digital signal with connection.P
The system specific requirement for breaking  capacity and system redundancy are defined in Annexes AA, BB and CC.P
9.5IP DegreesP
Complies with 11.3P
9.6Insertion and Extraction ForcesP
Complies with IEC 62196-1P
9.7Latching of the retaining deviceP
Latching or retaining if required may be a function of the complete system or the connector.P
 
10CHARGING CABLE ASSEMBLY REQUIREMENTSP
10.1Electrical RatingP
The rated voltage and current of each conductorshall correspond to the rated voltage and current of the d.c. output of the d.c. EV charging station.Approved cable used.P
10.2Electrical characteristicsP
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Voltage and current ratings of the cable arecompatible with the ratings of the EVSE...........       :P
Cable insulation is wear resistant and maintains flexibility over the full ambient rangeP
10.3Dielectric Withstand CharacteristicsP
Complies with 11.4P
10.4Mechanical CharacteristicsP
Meets or exceeds the characteristics specified in IEC 60245-6P
Cable is fire resistantP
Cable withstands chemical exposureP
Cable is rated for UV exposureP
10.5Functional characteristicsP
The maximum cord length may be specified by national codesP
 
11EVSE REQUIREMENTSP
11.1General Test RequirementsP
Tests performed in an ambient of 20°C ± 5°C unless otherwise specifiedP
11.2ClassificationP
EVSE is considered indoor use onlyN/A
EVSE is considered indoor/outdoor useP
11.3IP Degrees for basic and universal interfacesP
11.3.1IP Degrees for ingress of objectsP
Indoor Use (IP) ......................................................... :---
Vehicle inlet mated with connector is IP 21P
Connector for Case “C” when not connected is IP 21P
Outdoor Use (IP) ...................................................... :---
Vehicle inlet mated with connector is IP 44IP55P
All Cable Assemblies ............................................... :---
Inlet in “road” position is IP 55 with or withoutassistance from vehicle design … … … … … … … …..:N/A
Connector when not mated is IP 24P
11.3.2Protection against electric shockP
Vehicle inlet mated with connector is IP XXDP
Connector for Mode 1 not connected is IP XXDN/A
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Connector for Mode 2 an Mode 3 not connected is IP XXBN/A
11.4Dielectric Withstand CharacteristicsP
11.4.1Dielectric Withstand VoltageSee appended Table 11.4.1P
No breakdown indicatedP
11.4.2Impulse dielectric withstandP
No breakdown indicatedP
11.4.101Suppression of overvoltage categoryP
The isolated d.c. EV charging station shall reduce overvoltage to the EV to the rated impulse voltage of 2 500 V.P
Primary circuit of d.c. charging station in outdoor is overvoltage category (OVC) III according to Part 1.OVC IIIP
11.5Insulation ResistanceP
Insulation resistance measurement is greater than 1 MΩSee appended Table 11.5P
11.6Clearance and Creepage DistancesP
Clearance and Creepage Distances meet the minimum valuesSee appended Table 11.6P
11.7Leakage – Touch CurrentP
11.7.101-11.7.105Leakage currentSee appended Table 11.7P
11.7.106Protection measures for the touch current exceeding 3.5 mANot exceed 3.5mAN/A
For Class I d.c. EV charging station, if the test touch current exceeds 3.5 mA r.m.s, any of the following  requirements shall be met:N/A
a) The protective conductor shall have a cross-sectional area of at least 10mm² Cu or 16 mm² Al, through its total run.N/A
b) Where the protective conductor has a cross-sectional area of less than 10 mm² Cu or 16 mm² Al, a second protective conductor of at least thesame cross-sectional area shall be provided up to a point where the protective conductor has a cross-sectional area not less than 10 mm² Cu or 16 mm² Al.N/A
c) Automatic disconnection of the supply in case of loss of continuity of the protective conductor.N/A
A caution symbol Δshall be placed on the outside of the d.c. EV charging station, visible to the user.N/A
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The minimum size of the protective earthingconductor shall comply with the local safetyregulations, and shall be indicated in the installation manual.N/A
11.8Environmental TestsP
11.8.1GeneralP
Equipment meets the original requirements after each testP
11.8.2Ambient air temperatureP
Manufacturer’s rated ambient temperature range(°C) … … … … … … … … … … … … … … … … … … … …..:-30°C to +50ºCP
Equipment operates as intended within full range of ambient temperaturesTested under the condition range.P
11.8.3Ambient HumidityP
Test in accordance with IEC 60068-2-78, test Ca, at 40°C ± 2°C and 93% relative humidity for four days:40°C, 93%P
Test in accordance with IEC 60068-2-30, test Db, at 40°C ± 2°C for 6 cycles   ......................... ................ :N/A
11.8.4Ambient Air PressureP
Designed for operation between 860 hPa and 1060 hPaP
11.9Permissible Surface TemperatureP
Temperature limits on surfaces are not exceededSee appended Table 11.9P
11.10Environmental ConditionsP
The EVSE is designed to resist the effect of normal automotive solvents and fluids, vibration and shock, material flammability standards and otherconditions appropriate to the application.P
11.11Mechanical Environmental TestsP
11.11.2Mechanical ImpactIK10 for enclosure IK08 for screenP
No damage to the enclosure, and no access to internal live parts after impactP
11.12Electromagnetic Compatibility testsP
The EMC requirements for d.c. EV charging stations are defined in IEC 61851-21-2.P
11.13Latching of the retaining deviceP
Latching device used to prevent disconnection under loadP
11.14ServiceP
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Parts are designed such that they can be removed, serviced and replaced when necessaryP
11.15Marking and InstructionsP
11.15.1Connection InstructionsP
Instructions for proper connection of the vehicle to the EVSE shall appear in the vehicle manualN/A
Instructions for proper connection of the vehicle to the EVSE shall appear in the owner’s manualN/A
Instructions for proper connection of the vehicle to the EVSE shall appear on the EVSE productP
11.15.2All marking comply with the legibility requirements after the rub testsP
11.15.3Marking of Electric Vehicle Charging StationP
The EVSE product is marked with all relevant informationP
Name of manufacturer ............................................. :P
Model number .......................................................... :P
Serial number ........................................................... :P
Date of manufacturer ............................................... :P
Rated voltage (V) ..................................................... :P
Rated frequency (Hz)............................................... :P
Rated current (A) ..................................................... :P
Number of phases ................................................... :P
IP Degrees ............................................................... :P
“Indoor use Only” if the product is intended for indoor use onlyN/A
Class II stations marked with Class II symbolN/A
11.16Telecommunication NetworkP
Telecommunication networks comply with IEC 60950-1P
11.101MeteringP
If electric metering is provided, it shall comply with IEC 62052-11 and IEC 62053-21.DC meter only for reference, not for charging data.P
 
101SPECIFIC REQUIREMENTS FOR D.C. EV CHARGING STATIONP
101.1General RequirementsP
101.1.1Emergency switchingP
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An emergency disconnection device may beinstalled to isolate the a.c. supply network (mains) from the d.c. electric vehicle charging station incase of risk of electric shock, fire or explosion.P
The disconnection device may be provided with a means to prevent accidental operation.P
101.1.2IP degrees for ingress of objectsP
The minimum IP degrees shall be as specified:- indoor: IP21- outdoor: IP44IP55P
101.1.3Storage means of the cable assembly and vehicle connectorP
For d.c. EV charging stations, a storage means shall be provided for the cable assembly and   vehicle connector when not in use.P
The storage means provided for the vehicleconnector shall be located at a height between 0.4m and 1.5m above ground level.With the connector place area.P
101.1.4StabilityP
The d.c. electric vehicle charging station shall be installed as intended by the manufacturer'sinstallation instructions.With the retaining screws at the bottom side.P
A force of 500 N shall be applied for 5 min in the horizontal direction to the top of the d.c. electric vehicle charging station in each of the fourdirections or in the worst possible horizontaldirection.Without any displacement.P
There shall be neither deterioration of the d.c.electric vehicle charging station nor deformation at its summit greater than:– 50 mm during the load application;– 10 mm after the load application.P
101.1.5Protection against uncontrolled reverse power flow from vehicleWith output protective diode in power module.P
The d.c. EV charging station shall be equipped with a protective device against the uncontrolled reverse power flow from vehicle.P
101.2Specific requirements for isolated systemsP
101.2.1DC outputP
101.2.1.1Rated outputs and maximum output powerP
The d.c. EV charging station may limit its maximum current under the given condition independent of    the rated and demanded power.With the current limitation.P
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The d.c. EV charging station shall be able to deliver d.c. power in the voltage range [Vmin, Vmax] andthe regulated current range [Imin, Imax] within the limit of its maximum rated power [Pmax] at theambient temperature –5°C to 40°C below 1 000 m above sea level.P
The d.c. EV charging station shall not exceed itsmaximum rated power, even if the maximum power requested by the EV is beyond the rated maximum power of DC charger. Outside this operating range the DC charger is allowed to de-rate the power orthe current.The charging station may limit the charging power under the rated value.P
101.2.1.2Output voltage and current toleranceP
101.2.1.2.1Output current regulation in CCCP
The tolerance between the output current of the d.c. EV charging station compared to the required value sent by the electric vehicle shall be ± 2,5 A for the   requirement below 50 A, and ± 5 % of the required value for 50 A or more.See appended Table 101.2.1.2.1P
101.2.1.2.2Output voltage regulation in CVCP
The tolerance between the output voltages of the d.c. EV charging station compared to the required value sent by the electric vehicle in steady stateoperation shall not be greater than 2 % for the maximum rated voltage of the d.c. EV charging station.See appended Table 101.2.1.2.2P
101.2.1.3Control delay of charging current in CCCP
The d.c. EV charging station shall control the output current within 1 s after the request from vehicle,with a current control accuracy specified in101.2.1.2.1, and with a changing rate dImin  of 20 A/s or more.See appended Table 101.2.1.3P
If target current IN deviated from base current I0lower than or equal to 20A, control delay should be <1sP
If target current IN deviated from base current I0 higher than 20A, control delay Td should be P
101.2.1.4Descending rate of charging currentP
The d.c. EV charging station shall be able to reduce current with the descending rate of 100 A/s or more in normal operation.2264.6A/s test with emergency stop1911.31A/s test with loss CPP
For emergency shutdown and for fulfilling general  requirements in 9.4, even much higher descending rates are necessary. For detailed values refer toAnnexes AA, BB and CC.P
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101.2.1.5Periodic and random deviation (current ripple)P
Current ripple of d.c. EV charging station during current regulation shall not exceed the limit.See appended Table 101.2.1.5P
101.2.1.6Periodic and random deviation (voltage ripple in CVC)P
For CVC, the maximum voltage deviation duringpre-charge state and during charging of thevehicle/traction battery shall not exceed ±5 % of the requested voltage.See appended Table 101.2.1.6P
The maximum voltage ripple in normal operation shall not exceed ±5 V.P
101.2.1.7Load dumpP
In any case of load dump, voltage overshoot shall not exceed the limit specified for each system in Annexes AA, BB or CC.P
Maximum slew rate of output voltage in case of load dump shall not exceed 250 V/ms.See appended Table 101.2.1.7P
101.2.2Effective earth continuity between the enclosure and the external protective circuitP
Exposed conductive part of d.c. EV charging station shall be connected to the terminal for the external  protective conductor.P
The test shall be conducted in accordance with 10.5.2 in IEC 61439-1:2011 unless otherwise  specified by national regulations.0.046 Ω under 10A operating current between PE andenclosure.P
 
102COMMUNICATION BETWEEN EV AND D.C. EV CHARGING STATIONP
102.1GeneralP
This clause provides the general requirements for  the control communication function and the system between EV and d.c. EV charging station. Thespecific requirements of digital communication of  charging control between off-board d.c. charging   system and electric road vehicle are defined in IEC 61851-24.P
102.2System configurationP
The communication between the d.c. EV charging station and the vehicle can be established via basic communication and high level communications.P
Key steps in the charging control process, such as start of charging and normal/emergency shutdown, shall be managed through the basic communication with signal exchange via the control pilot lines ind.c. EV charging system.P
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In addition to the basic communication, the d.c. EV charging station shall be equipped with digitalcommunication means in order to exchange thecontrol parameters for d.c. charging between thed.c. EV charging station and the vehicle through the high level communication.P
Digital communication means used:P
102.3Basic communicationP
102.3.1InterfaceP
Typical interfaces of control pilot function on d.c. EV charging systems are specified in Annexes AA, BB and CC. Each system shall carry out control pilotfunction through the control pilot conductors and terminals specified in IEC 62196-3.P
102.3.2Charging stateP
The charging states show physical status of d.c. EV charging system. The d.c. EV charging station and the vehicle can exchange their charging statethrough the signal communication and the digital communication.P
102.4Digital communicationP
Digital communication is specified in IEC 61851-24.Comply with Annex C.P
102.5Charging control process and stateP
102.5.1GeneralP
Charging control process of general-purpose d.c. EV charging stations shall consist of the following three stages:- process before the start of charging (initialization);- process during charging (energy transfer);- process of shutdown (shutdown).P
The d.c. EV charging station and the vehicle shall synchronize control process with each other. The following signals and information shall be used for the synchronization:- signals through the pilot wire circuit;- parameters through the digital communication circuit;- measurement values such as voltage and current level of the d.c. charging circuit.P
The d.c. EV charging station and the vehicle shall preserve specified time constraints and controltimings for ensuring smooth charging control and operation.P
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Charging control process as system action level is shown in Table 103. General sequence diagrams are specified in Annex AA, Annex BB, and Annex CC. Digital communication parameters, formats,  and other communication requirements arespecified in IEC 61851-24.P
102.5.2Description of the process before the start of charging (initialization)P
In this process, the vehicle and the d.c. EVcharging station exchange their operationallimitations and relevant parameters for charging control.With the data transfer ofmaximum parameter limitations during communication.P
102.5.3Description of the process during charging (energy transfer)P
In this process, the vehicle continues to send asetting value of charging current or voltage to the d.c. EV charging station throughout the charging process.With the data transfer during communication.P
Either of the following two algorithms shall be taken:a) CCCb) CVCP
102.5.4Description of process of shutdownP
Normal shutdown shall occur when the vehiclebattery capacity reaches a certain limit, or when the charging process is stopped by the user with anormal stop means.P
Emergency shutdown shall occur under a fault condition.P
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AANNEX A (NORMATIVE), PILOT FUNCTION THROUGH A CONTROL PILOT CIRCUIT USING PWM MODULATION AND A CONTROL PILOT WIREP
A.1GeneralP
A.2Control pilot circuitP
 Figure A.3 – Typical charging cycle under normal operating conditions---
Table A.4 – description of connecting sequences as shown on Figure A.3---
--StateConditions---
1AVehicle unconnected – the full generator voltage is measured by the EVSE at Va (see Figure A.1). The generator signal Vg is a +12 V DC voltageP
2BThe cable assembly is connected to the vehicle and to theEVSE. This condition is detected by the 9 V signal measured at Va. The voltage from the signal generator (Vg) may beeither a steady state +12 V DC or a ±12 V, 1 kHz signal inconformity with Table A.1 if the EVSE is immediately available f or the supply of energy.P
3BThe EVSE is now able to supply energy and indicated theavailable current to the vehicle by the duty cycle in conformity with Table A.5. The presence of the diode D (see Figure A.1) is detected by the – 12 V and gives added guarantee that the 9 V signal is a reliable indication of a vehicle connected.P
4B →C,DS2 is closed by vehicle as a function of requirements to    indicate that the vehicle can receive energy. There are no timing requirements for the closing of On.P
5C,DEVSE closes circuit. The timing of switch closure may besubject other requirements (payment, data exchange). If state D is detected, the switch will close only if ventilationrequirements are met.P
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6C,DCurrent drawn from the vehicle. The timing and current profile are determined by the vehicle. Current may not exceed thatindicated by the duty cycle (Table A.5).P
7C,DExternal demand for power reduction. Such a demand may originate from the grid or by manual setting on EVSE. The Vehicle adjusts the current demand to that indicated by the duty cycle.P
8C,DEnd of charge, decided by the vehicle.P
9C,D→BVehicle asks for disconnect. This may be the result of the proximity contact being openedP
10BEVSE detects state B (created by opening of S2 on vehicle) and opens the contactor.P
11AComplete removal of cable assembly from vehicle or EVSE is detected by the 12V signal.P
NOTE The EVSE should allow removal of the plug if the end of the charging session is ended by entering state A.---
 
Annex AADC EV CHARGING STATION OF SYSTEM AN/A
AA.3Specific safety requirementsN/A
AA.3.1Fault protection in the secondary circuitN/A
AA.3.1.1GeneralN/A
For fault protection in the secondary circuit, system A station shall have the following measures:a) reinforced isolating transformer;b) earth leakage current measurement using agrounding resistor between the d.c. power linesDC+/DC- and earth (enclosure and chassis);c) automatic disconnection of supply to d.c. power circuit at the first d.c. earth fault;d) charging cable consisting of line conductors that are individually insulated.N/A
When PE forms part of a charging cable, the cross- sectional area of PE shall be determined by theformula in 543.1.2 of IEC 60364-5-54:2011.N/A
AA.3.1.2Automatic disconnection and earth fault monitoringN/A
System A station shall measure the earth leakagecurrent between the secondary circuit and itsenclosure, or between the secondary circuit and the vehicle chassis.N/A
When an earth fault is detected during charging, the station shall reduce the d.c. output current to 5A or  less.N/A
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Then, the switch d1 shall be open in order toprevent the vehicle to close EV contactor. The line- to-line voltage of d.c. output Vdc shall be reduced  to less than 60 V The automatic disconnectionprocess shall be accomplished within 5 s from the detection of earth fault.N/A
A method to detect a d.c. fault current is required for the first earth fault.N/A
AA.3.2Voltage measurement of d.c. power line for vehicle connector unlockN/A
The vehicle connector shall not be unlocked when hazardous voltage is detected. To unlock thevehicle connector, the voltage of d.c. power line shall be measured and be confirmed to be within safe levels, i.e. 10 V or less.N/A
AA.3.3Prevention of the hazard due to vehicle battery short-circuitN/A
Overcurrent protection device, such as current-limiting fuse u, shall be provided in the output circuit of system A station in order to prevent the hazard   due to short-circuit current of vehicle battery caused by the reverse connection of charging cable bymistake.N/A
The overcurrent protection device shall have a current rating of 250 A or less, and be a quick- break type.N/A
AA.3.4Lock and latch monitoring for vehicle connectorN/A
The vehicle connector shall have a means ofmechanical latching, electrical locking, and lock and latch monitoring.No output while without locking.N/A
In case of failure of mechanical latching or electrical locking of the vehicle connector, the station shallnot energize the d.c. power lines connected to the vehicle connector.N/A
If the failure is detected during charging, the station shall reduce the d.c. output current to 5 A or lesswithin 2 s. Then, the switch d1 shall open.N/A
The vehicle connector shall have a means to provide system A station with information on anomaly detection in monitoring of latch and electrical locking.N/A
AA.3.5Protection of EV contactorN/A
In order to prevent the welding of EV contactor, switches d1 and d2 shall not open at currentexceeding 5 A.N/A
AA.3.6Emergency shutdown at control pilot disconnectionN/A
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If a control pilot is disconnected during charging,system A station shall decrease output current to 5 A or less within 30 ms.N/A
AA.3.7Turn on inrush current for vehicle circuitN/A
Inrush current on d.c. power line of system Astation shall not exceed 20 A at vehicle connector.N/A
AA.3.8Protection against overvoltage at the batteryN/A
System A station shall reduce the d.c. outputcurrent to 5 A or less of rated current within 3 s to  prevent overvoltage at the battery, if output voltage exceeds maximum voltage limit sent by the vehicle.N/A
AA.3.9Load dumpN/A
In any case of load dump, voltage overshoot of d.c. output of the station shall not exceed 600 V.N/A
AA.4Charging process and communication between the d.c. EV charging station and the vehicle for charging controlN/A
Communication between the station and the vehicle is carried out through the control pilots CP, CP2and CP3, proximity circuit CS, the digitalcommunication circuits COM1 and COM2.N/A
AA.4.2Charging control processN/A
AA.4.2.1State transition diagram and sequence diagramN/A
The charging process of system A shall conform to the state transition diagram as shown in FigureAA.5. Figure AA.6 gives the charging control sequence under normal conditionsN/A
AA.4.2.2Start of chargingN/A
When the charging process is initiated by system A station, d1 shall be closed. The switch d2 shall be open until the end of insulation test in AA.4.2.3.N/A
AA.4.2.3Insulation test before chargingN/A
The insulation test shall not start until the vehicleprovides system A station with a permission signal  through CP3, and permission parameters by digital communication as shown in Annex A of IEC 61851- 24:— Before the insulation test, system A stationshall inform the vehicle through digitalcommunication that the vehicle connector is locked.N/A
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The insulation test shall be performed inaccordance with 6.4.3.106 and as per the following procedure.a) Before the test, the station shall measure Vdc of d.c. power line and confirm that the EV contactors open. The voltage of d.c. power line, measured at Vdc, shall be 10 V or less. If the measured voltage exceeds 10 V, the charging process shall be shut down (see Figure AA.5).b) The voltage U that is applied to the d.c. power line shall be the maximum output voltage of the station.c) After the test, it shall be confirmed that thevoltage at Vdc is 20 V or less. Then, the station shall inform the vehicle of the termination of test with closing d2 switch.N/A
During the insulation test, the earth fault shall be monitored in accordance with AA.3.1.2.N/A
AA.4.2.4Energy transferN/A
System A shall continuously monitor the charging current value requested by the vehicle. Thecharging current shall be changed responding to the vehicle requested value, in accordance with CCC requirements in 101.2.1.2.1 and 101.2.1.3.The characteristics of charging current control shall meet Table AA.5 and Figure AA.8.N/A
AA.4.2.5ShutdownN/A
In order to terminate the charging safely, system A station shall comply with the following procedure.N/A
a) The station shall notify the vehicle of start of shutdown process by digital communication.N/A
b) The station shall reduce the output current to 5 A or less.N/A
c) In normal conditions, switches d1 and d2 shall not be open until the welding detection of EVcontactor by vehicle is finished.N/A
d) After d1 and d2 open, and before the vehicle connector unlocks, it shall be confirmed that the voltage at Vdc is 10 V or less.N/A
AA.4.3Measuring current and voltageN/A
The accuracy of output measurement of system A shall be within the following values:– current: ± (1,5% of actual current + 1) A;– voltage: ±5 V.N/A
AA.5Response to vehicle command on charge currentN/A
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System A station shall supply d.c. current to thevehicle using CCC with the vehicle as the masterand DC charger as the slave. Recommendedspecification for the charge current request from the vehicle and the response performance of system A station are given in Table AA.5 and Figure AA.7 for the vehicle, and in Table AA.6 and Figure AA.8 for system A station.N/A
 
Annex BBDC EV CHARGING STATION OF SYSTEM BN/A
BB.3The operation and control procedure of charging processN/A
BB.3.1Measurement accuracy of current and voltageN/A
The accuracy of output measurement of system B shall be within the following values:N/A
- voltage measurement: ± 0,5%N/A
- current measurement:a) ±2 % of the actual current if the actual current is above (>) 50 A;b) ±1 A if the actual current is less than or equal to (≤) 50 A.N/A
BB.3.2Proximity functionN/A
When the vehicle connector is inserted into thevehicle inlet, the proximity function will be active. Namely once the voltage of detecting point 2changes from 12 V to 6 V, the vehicle confirms the presence of the vehicle connector.N/A
BB.3.3Confirmation of connection state of vehicle interface (state 3).N/A
When the operator initiates the chargingconfiguration for the d.c. EV charging station, the DC charger control unit can determine whether the vehicle connector is properly connected to thevehicle inlet by the voltage measurement of detecting point 1.N/A
When the operator completes the human-machine  interaction setup and the d.c. EV charging station is properly connected, the DC charger control unitretains electrical interlock.N/A
The releasing of electrical interlock cannot beachieved unless the following three conditions are fully met:– charging terminates (there is no charging current output);– K1 – K6 are all disconnected;– unlock command is received from operator.N/A
BB.3.4DC charger self-detection is finished (state 4)N/A
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After the vehicle interface is properly connected, if the DC charger self-detection (including insulation monitoring) is finished, close K3 and K4 to initiate low voltage auxiliary supply circuit.N/A
After the energy is transferred to the low voltage   supply power circuit by DC charger, the EV vehicle control unit determines whether the vehicleinterface is properly connected by the voltage measurement of detecting point 2.N/A
If the voltage of detecting point 2 is 6 V, then the  vehicle control unit begins to send “vehicle control unit (or battery management system) identification broadcast message” periodically.N/A
The signal can be considered as one of the trigger conditions of non-driving state.N/A
BB.3.5Charger ready (state 5)N/A
After handshaking and configuration for the vehicle control unit and the DC charger control unit isfinished by communication, the vehicle control unit closes K5 and K6 to energize charging supplyoutput circuit; and the DC charger control unitcloses K1 and K2 to energize the d.c. power supply circuit.N/A
BB.3.6Charging stage (state 5)N/A
During the whole charging process, the vehiclecontrol unit controls the charging process bysending the battery charge level requirements tothe DC charger control unit. The DC charger control unit adjusts the charging voltage and current toensure normal operation of charging procedureaccording to the battery charge level requirements. In addition, the vehicle control unit and the DCcharger control unit send charging status to each other.N/A
BB.3.7Terminate charging in normal conditionN/A
The vehicle control unit determines when to stop charging according to the charged status of the  battery system or whether there is a message of “Terminate Charger Request/Response” from the d.c. EV charging station.N/A
When one of the above charging terminationconditions is met, the vehicle control unit starts to send “Vehicle control unit (or battery management system) Terminate Charger Request/Response” periodically, and makes the charger stop charging before K1, K2, K5 and K6 are opened.N/A
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After communication is closed, K3 and K4 shall be opened, then release the electrical interlock. Finally the vehicle coupler could be disconnected and the whole charging process is finished.N/A
BB.3.8Safety protection under failure modeN/A
BB.3.8.1Safety protection under general failuresN/A
During the charging process, when there aregeneral failures, the DC charger control unitautomatically stops charging (shutdown charging  current output), then contactors K1, K2, K5, K6, K3 and K4 are opened by the DC charger control unit and the vehicle control unit before the operatorsrelease the electrical interlock through the DC charger setup, pull out the vehicle connector or carry out the error checks.N/A
BB.3.8.2Protection against overvoltage at the batteryN/A
The system B station shall reduce the d.c. output current to less than 5 A within 2 s, to preventovervoltage at the battery, if the output voltageexceeds the maximum voltage limit of the battery system for 1 s.N/A
BB.3.8.3Requirements for load dumpN/A
In any case of load dump, the voltage overshoot shall not exceed 110 % of the maximum voltage limit requested by the vehicle.N/A
BB.4Sequence diagram of charging processN/A
The sequence diagram of charging process should comply with Figure BB.2.N/A
 
Annex CCDC EV CHARGING STATION OF SYSTEM C (COMBINED CHARGING SYSTEM)P
CC.2CommunicationP
CC.2.1The general definitions and functions of theProximity (PP) and Pilot (CP) – signals / contacts are according to IEC 61851-1 (including detailedresistor definitions in Clause B.5) and SAE J1772™ with specific resistor values for configurations DD  and FF given in Table CC.2. A CP duty cycle of 5% shall be used according Annex A of IEC 61851-1:2010.5% duty cycleP
CC.2.2Charge control communications between the d.c. supply and the EV are specified in IEC 61851-24Meet the requirements in IEC 61851-24P
The physical layer for charge controlcommunications shall comply with ISO/IEC 15118- 3. Equivalent requirements for the physical layer of communications are in SAE J2931/4.P
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Communication is achieved by PLC on CP and PE/ground contacts. Contact assignments of the different connectors are in IEC 62196-3.P
Charge control communications shall comply withDIN SPEC 70121. Charge control communications shall also comply with ISO/IEC 15118-2. Equivalent requirements for charge control communicationsare in SAE J2836/2™, SAE J2847/2 and SAE J2931/1.P
CC.3Process of energy supplyP
The process of supplying energy to the EV by the d.c. supply is initiated and controlled by themessages sent over PLC and shall follow the sequences shown in Figures CC.1 to CC.4.P
CC.3.2Normal start upP
Sequence diagram for normal start up shall followFigure CC.1 and Table CC.3.P
CC.3.3Normal shutdownP
Sequence diagram for normal shutdown shall followFigure CC.2 and Table CC.4.P
CC.3.4DC supply initiated emergency shutdownP
An emergency shutdown of the output current to   less than 5 A within 1s with a current descending  rate of 200 A/s or more shall be applied by the d.c. supply.Output current decrease to zero with 1s.P
DC supply shall indicate supply initiated emergency shutdown by turning off CP oscillator.P
CC.3.5EV initiated emergency shutdownP
EV triggers emergency shutdown by opening S2 and changing CP state from C/D to B.P
DC supply shall acknowledge emergency shutdown request from the EV by performing emergencyshutdown according to CC.3.3.P
CC.4Safety measuresP
CC.4.1IT (isolated terra) system requirementsP
The secondary circuit (output side) of the d.c.supply shall be designed as an IT system andprotection measures in accordance with 411 of IEC 60364-4-41:2005 shall be applied.P
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In case of using an insulation monitoring device(IMD), it shall comply with IEC 61557-8 orequivalent. The d.c. supply shall perform insulation monitoring between DC+ and PE and DC and PE during the supply process and communicate thecurrent state (Invalid, Valid, Warning, Fault) of the system periodically to the EV.With monitoring betweenDC+/DC- and PE, EVSEwarning fault while short-circuit between DC+/DC- and PE.P
Prior to each supply cycle the following tests shall be performed. During these tests the d.c. output  voltage shall not exceed 500 V at vehicleconnector.Maximum 1000V.P
a) A self-test of the insulation monitoring function of the d.c. supply shall be done by applying a defined fault resistor between d.c. output rail andequipotential bonding (e.g. PE). At least one of the following three possibilities for time management of self-test shall be applied:Self-insulation test before charging.P
1) directly prior to supply cycle with vehicle connector plugged into vehicle inlet;2) at regular intervals with maximum period of 1 h;3) after self-test has successfully been performed   the station may stay in Valid state for a maximum   time of 1 h and during supply session under normal conditions.30 seconds for each period.P
b) An insulation check of the system according to 6.4.3.106, e.g. by IMD shall be performed:P
1) vehicle connector not plugged into vehicle inlet: system comprises station, cable and vehicleconnector, orP
2) vehicle connector plugged into vehicle inlet:system comprises station, charging cable, vehicle connector, vehicle inlet and vehicle cables.P
The insulation states of the system are defined as   follows: invalid state, valid state, warning state, fault state, no IMD state.P
CC.4.2Temperature monitoringP
Temperature monitoring of the vehicle connector is required and shall be done by the d.c. supply toavoid overheating of vehicle connector.Certified connector with temperature monitoring.P
The station shall shutdown when the lower of the following 2 limits is exceeded:– the vehicle connector contact temperature limit is exceeded; or– the vehicle connector cable temperature rating is exceeded.P
CC.4.3Combined coupler lock functionP
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For all types of d.c. connectors according to Table CC.1, the vehicle inlet shall provide a lockingfunction to mitigate unintentional disconnecting of the vehicle connector from the vehicle inlet during energy supply.With the lock position, but thelock is located in the coupler for CCS2.P
CC.4.4CP lost shutdown (for all connectors of configuration CC)P
Fast emergency shutdown of the output current to less than 5 A within 30 ms shall be applied by the d.c. supply.Stop charging while CP signal lost.P
Shutdown is initiated by direct change of pilot from state C to state A due to interruption of the CP line. If an interruption of the pilot occurs the station shall latch the fault, which will prevent the station from   going into ready mode until the station is serviced.P
De-energization of the system shall be done within 100 ms according to Table A.7 in Part 1.P
CC.4.5PP lost shutdown (additionally with using connector configurations CC and EE)N/A
Fast emergency shutdown of the output current by the d.c. supply within 30 ms shall be applied.Shutdown is initiated by the EVSE and vehicledetecting the Proximity Circuit transitioning from no Proximity Circuit fault detected, S3 closed, to any  other state.N/A
CC.4.6Voltage check at initializationP
At beginning of supply session, with CP state A or B, the d.c. supply shall check if voltage on the cable is less than 60 V and shall terminate supply session if 60 V is exceeded.P
CC.4.7DC EV charging station maximum output Y capacitanceP
The maximum total parallel Y capacitance shall not exceed 1 μF. This implies Y capacitance ≤500 nF across each d.c. rail and ground for a d.c. EVcharging station with Y capacitance equallydistributed between each d.c. rail and ground.P
CC.5Additional functionsP
CC.5.1Pre-chargingP
Pre-charging for voltage matching shall be done by d.c. EV charging station according to therequirements given in 101.2.1.6.With pre-charge functions.P
CC.5.2Wake up of d.c. supply by EVP
The d.c. supply may support a standby mode to minimize power consumption as described asoptional function in 6.4.4.101.P
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In this case it is mandatory for the d.c. supply to wake up and resume energy supply according to the following method.P
If the vehicle attached to the d.c. supply has notchanged the control pilot from state B2 to C2 or D2 for more than 2 min, the station may go to sleep.The equipment may standby while the state changeovertime.P
The control pilot signal B1 shall be suppliedcontinuously by the d.c. supply to enable a wake up of the station triggered by the EV changing intostate C1 or D1.P
CC.5.3Provision for manual unlocking of vehicle connectorP
A means may be provided by the EV to manually unlock the vehicle connector even in case thevoltage at the output stays higher than 60 V after the termination of the energy supply.P
CC.5.4Configuration CC connector latch position switch (S3) activationN/A
Latch position switch (S3) of the configuration CC   connector shall not be able to be actuated when the vehicle connector is locked to the vehicle inlet.N/A
CC.5.5Configuration CC connector latch and latch position switch (S3) verificationN/A
A supply cycle shall only be allowed once the d.c. EV charging station checks for the existence of the configuration CC connector latch and the function of the latch position switch (S3) prior to connecting the vehicle connector to the vehicle inlet.N/A
CC.6Specific requirementsP
CC.6.1Turn on inrush current (d.c. side)P
Any inrush current on d.c. side in both directionswhen closing of EV disconnection device andstation contactors, if any, shall not exceed 2 A. DC supply shall be responsible for limiting the inrush  current, e.g. by applying a pre-charging circuit as shown in Figure CC.3.P
CC.6.2Protection against overvoltage of batteryP
The d.c. supply shall trigger a d.c. supply initiated emergency shutdown according to CC.3.4 in order to prevent overvoltage at the battery, if outputvoltage exceeds maximum voltage limit sent by the vehicle for 400 ms.EVSE stop charging and warning fault.P
CC.6.3Requirements for load dumpP
In any case of load dump, voltage overshoot shall not exceed 110 % of the maximum voltage limit   requested by the vehicle.See table 101.2.1.2.7P
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Maximum slew rate of output voltage in case of load dump shall not exceed 250 V/ms.<250 V/msP
CC.6.4DC output current regulationP
When in current regulation mode, the DC charger shall provide direct current to the vehicle.P
The maximum allowable error between the actual average d.c. current value and the vehiclecommanded current value is:–  ±150 mA when the commanded current value is less than or equal to 5 A;– ±1.5 A when the commanded current value is greater than 5 A but less than or equal to 50A;– ±3 % of the DC charger’s maximum current output when the commanded current value is greater than 50 A.See table 101.2.1.2.1P
CC.6.5Measuring current and voltageP
The accuracy of output measurement of system C shall be within the following values:– voltage: ±10 VSee table 101.2.1.2.2P
The measured current reported shall be within ±1,5% of reading, but not better than ± 0,5 A.P
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11.4.1TABLE: Dielectric StrengthP
Test voltage applied between:Test potential applied(V)Breakdown / flashover(Yes/No)
Main AC circuit to PEDC2121Yes /No
Main DC circuit to PEDC2121Yes /No
Main AC circuit to SELV circuitDC4242Yes /No
Main DC circuit to SELV circuitDC4242Yes /No
Supplementary information: The tripping current of the generator shall be adjusted to a tripping current of 100 mA. (IEC 61439-1, CL 10.9.2.2)
  
11.4.2TABLE: impulse tests(1.2/50μs)P
Test voltage applied between:Test voltage applied(V)Breakdown / flashover(Yes/No)
Main AC circuit to PE4000Yes /No
Main DC circuit to PE4000Yes /No
Main AC circuit to SELV circuit6000Yes /No
Main DC circuit to SELV circuit6000Yes /No
Supplementary information:
  
11.5TABLE: insulation resistance measurementsP
Insulation resistance R between:R (MΩ)Required R (MΩ)
DC output to Enclosure19930
AC input to Enclosure15192
AC input to DC output1>50000
Supplementary information:
  
11.6TABLE: Clearance And Creepage Distance MeasurementsP
clearance cl and creepage distance dcr at/of:-U r.m.s.(V)Requiredcl (mm)cl(mm)required dcr(mm)dcr(mm)
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Supplementary information: Refer to report CN23N7EK 001
  
11.7TABLE: Touch current and protective conductor currentP
Test circuit----
Supply voltage (Volt) ............................................:440V-
Frequency (Hz)  ....................................................:60Hz-
---Touch Current (mA r.m.s.)
Terminal A (Switch “s”) of Measuring InstrumentConnected to:Switch “e” PositionComponentDisconnected Polarity P1/Primary Switch Condition
---Normal/EUT OnNormal/EUT OffReverse/EUT OnReverse/EUT Off
Metal enclosureOpen-0.0370.0330.0370.033
Miss phase (Metal enclosure)Open--0.67-0.67
Supplementary information:
  
11.9Maximum temperaturesP
Test voltage (V) ...................................................... :
Test current (A) ...................................................... :
Ambient (oC) ........................................................... :
Thermocouple LocationsMax. temperature measured,(oC)Max. temperature limit,(oC)
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Note: Refer to report CN23N7EK 001
  
101.2.1.2.1TABLE: output current regulation in CCCP
Required output current (A)Current measured (A)Deviation (A)Limit (A)Remark
4040.030.03±2.50
120120.100.1±6.00
125125.070.07±6.25
240239.20-0.8±12.00
250249.21-0.79±12.50
Supplementary information:
  
101.2.1.2.2TABLE: output voltage regulation in CVC
Required output voltage (V)Voltage measured (V)Deviation (V)Limit (V)Remark
1000V/40A1000.70.720
1000V/120A999.30.720
1000V/240A998.11.920
575V/40A574.60.411.5
575V/125A572.92.111.5
575V/250A571.93.111.5
150V/40A150.880.883
150V/125A149.440.563
150V/250A148.621.383
Supplementary information:
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101.2.1.3TABLE: Control delay of charging current in CCCP
Current range of changeReaction time of EV charging station (s)Delay time (s)Limit (s)Remark
5-20A0.230.3671-
5-250A0.351.89712.25-
Supplementary information:
  
101.2.1.5TABLE: Periodic and random deviation(current ripple)P
Output voltage(V)Output current(A)Current ripple(A)Frequency (Hz)Limit (A)Remark
5752500101.5-
5752500.965,0006-
5752500.96150,0009-
10002400.08101.5-
10002401.125,0006-
10002401.60150,0009-
1502500101.5-
1502501.365,0006-
1502501.20150,0009-
Supplementary information:
 
101.2.1.6TABLE: Periodic and random deviation(voltage ripple in CVC)P
Required outputvoltage (V)Output voltage(V)Voltage deviation(%)Limit (%)Voltage rippleLimit (V)
150V/0A151.56-1.56±50.838±5
150V/125A150.06-0.06±50.803±5
150V/250A149.330.67±50.872±5
575V/0A576.35-1.35±50.629±5
575V/125A573.911.09±50.924±5
575V/250A572.632.37±51.152±5
1000V/0A1002.7-2.7±51.354±5
1000V/120A999.30.7±51.137±5
1000V/240A998.31.7±51.644±5
  
101.2.1.7TABLE: Load dumpP
Operate ratingVoltageovershootLimitSlew rateLimitRemark
300V313.83300.377V/ms250V/ms
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575V589.36600.4V/ms250V/ms
1000V100911000.61V/ms250V/ms
Supplementary information:
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TABLE: Critical components informationP
Object / part No.Manufacturer/ trademarkType / modelTechnical dataStandardMark(s) ofconformity1)
  1.SPDZhejiang Benyi ElectricalCo.,Ltd.BUA-40/4Uc:385VIn:20kAImax:40kA 80℃EN 61643-11:2012+A11:2018CE
2.Emergency StopYIJIAINDUSTRIALELECTRICAL CO.,LTD.YJ139-LA38Ui:440VIth:10A 55℃EN 60947-1:2007+A1:2011+A2:2014EN 60947-5-1:2004+A1:2009CE
 3.MiniatureCircuit Breaker (≥60kW;≤120kW)ABB S.p.A.-ABB SACE DivisionS204-C40In:40AUn:400V 70℃EN 60898-1:2019EN 60947-1:2007+A1:2011+A2 :2014EN 60947-2:2017+A1:2020CE
  4.-Alternative (>120kW)ABB S.p.A.-ABB SACE DivisionS204-C80In:80AUn:400V 70℃EN 60898-1:2019EN 60947-1:2007+A1:2011+A2 :2014EN 60947-2:2017+A1:2020CE
 5.AC Relay(>120kW)LSELECTRIC(WUXI )CO.,LTDGMC-220aIe220AUe:1000VIth:350A 65℃IEC 60947-4- 1:2018CBCN54722
6.-Alternative(≥60kW        ;≤120kW)LSELECTRIC(WUXI )CO.,LTDGMC-150aIe150AUe:1000VIth:250A 65℃IEC 60947-4- 1:2018CBCN54719
 7.Fuse(>120kW)Shenzhen Deer ElectronicsCo.,LtdMEV-J-D20-350Ie:350AUe:1000Vdc 85℃EN 60269-1:2007+A2:2014 EN 60269-4:2009+A2:2016TUV SUDB1137370001Rev. 00
8.-Alternative (≥60kW;≤120kW)Shenzhen Deer ElectronicsCo.,LtdMEV-J-D20-250Ie:250AUe:1000Vdc 85℃EN 60269-1:2007+A2:2014 EN 60269-4:2009+A2:2016TUVB1137370001Rev. 00
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TABLE: Critical components informationP
Object / part No.Manufacturer/ trademarkType / modelTechnical dataStandardMark(s) ofconformity1)
 9.-Alternative(>120kW)Shenzhen Deer ElectronicsCo.,LtdMEV-J-D20-300Ie:300AUe:1000Vdc 85℃EN 60269-1:2007+A2:2014 EN 60269-4:2009+A2:2016TUVB1137370001Rev. 00
10.DC MeterAcrel Co., LtdDJSF1352200A1000Vdc 1.080℃EN 61326-1:2013EN 61010-1:2010CE
   11.PLCModuleRNL Technology Co., LtdGQSE8819Input:9~28V 85℃EN 61851-23:2014+EN 61851-23:2014/AC:2016-06 for use inconjunction with EN 61851-1:2011EN 61851-24:2014+EN 61851-24:2014/COR1:2015DEKRA:6093490.0 2AOC
  12.12V Power supplyMEAN WELLEnterprises Co., Ltd.LRS-150-12Input :100~240VacOutput:DC12V, 12.5A70℃EN 62233:2008EN 60335- 1:2012+A11TUV RHR 50313573
   13.AC RCD for control circuit    ABB S.p.A.-ABB SACE DivisionDS201 C16 A30In:16AUn:230VLeakage current: 30mA55℃EN 61009-1:2012+A1:2014+A11:2015+A12:2016 EN 61009-2-1:1994+A11:1998EN IEC  63000:2018 IEC 61009-1:2010+A1:2012+A2 :2013IEC 61009-1-1:1991     CE
  14-Alternative  ABB S.p.A.-ABB SACE DivisionF202 A-25 0.03In:25AUn:230VLeakage current: 30mA55℃EN 61008-1:2012+A1:2014+A2 :2014+A11:2015+A1 2:2017EN 61008-2-1:1994+A11:1998EN IEC 63000:2018   CE
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TABLE: Critical components informationP
Object / part No.Manufacturer/ trademarkType / modelTechnical dataStandardMark(s) ofconformity1)
 15.-AlternativeTianshui 213ElectricalApparatus Group Co.,Ltd.GSB2-63M/2 C16In:16AUr:230VLeakage current: 30mAEN 61008-1EN 61008-2-1EN 63000:2018 CQCCE120314003478- H1
 16.-AlternativeTianshui 213ElectricalApparatus Group Co.,Ltd.ViGi-63In:25AUr:230VLeakage current: 30mAEN 61009-1:2013+A1+A2 TUV RHR50314685
17.CCS2 DCcharging gun(>120kW)AmphenolTechnology(Shenzhen) Co., Ltd.HVCOCMBTR 8PF570LXXXXW1000Vdc 250AEN 62196-1: 2014EN 62196-3: 2014EN 17186: 2019DEKRA6109215.02-AOC
18.-Alternative (≥60kW;≤120kW)AmphenolTechnology(Shenzhen) Co., Ltd.HVCOCMBTR 8PF550LXXXXW1000Vdc 200AEN 62196-1: 2014EN 62196-3: 2014EN 17186: 2019DEKRA6109215.0 5-AOC
19.-Alternative(>120kW)Suzhou Yihang Electric Science andTechnology Co.,Ltd. WB-IC-DC1.0- 250A1000Vdc 250AFpr EN 62196- 1:2022Fpr EN 62196- 3:2022EN 17186:2019TUV RHR50569168
20.-Alternative (≥60kW;≤120kW)Suzhou Yihang Electric Science andTechnology Co.,Ltd. WB-IC-DC1.0- 200A1000Vdc 200AEN 62196-1:2014EN 62196-3:2014TUV RH50469770
21.-Alternative (<60kW)Suzhou Yihang Electric Science andTechnology Co.,Ltd. WB-IC-DC1.0- 150A1000Vdc 150AEN 62196-1:2014EN 62196-3:2014TUV RH50469770
22.CCS2 DCcharging gun wireGuangdong OMG TransmittingTechnology Co., Ltd.62893 IEC1262X70mm2+35 mm2+3X(2X0, 75mm2)1500V 90℃IEC 62893-4-1:2020TUV RHR50438281
23-AlternativeWuxi Xinhongye Wire&CableCo.,Ltd.62893 IEC1262X4…150+1X 4…95+mX2,5 …6+nX0,5…1 ,01500V 90℃IEC 62893-4-1:2020TUV RHR50506085
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TABLE: Critical components informationP
Object / part No.Manufacturer/ trademarkType / modelTechnical dataStandardMark(s) ofconformity1)
24-AlternativeHongqi CableElectricInstrument Group Co.,Ltd62893 IEC1262X4…150+1X 4…95+mX2,5 …6+nX0,5…1 ,01500V 90℃IEC 62893-4-1:2020TUV RHR50511906
25.Charging moduleshenzhenUUgreenpower Electrical Co., LtdUR100030-SWRated outputvoltage: 200- 1000V;output current:Max 60AInput voltage: AC380V70℃IEC 61851-21- 2:2021IEC 61000-6-1:2019IEC 61000-6-2:2019IEC 61000-6-3:2019IEC 61000-6-4:2019TUV RHAE 50546786 0001
26.DC wireJiukaiSpecialCable(sh anghai)Co.LtdPV1-F-16mm2PV1-F-1mm2PV1-F-1mm21000/1800V0.5mm2/12A1mm2/18A16mm2/105A 70℃ZREN 60228:2005EN 60332-1-2EN 50525-1:2011CE
27.AC wireJiukaiSpecialCable(sh anghai)Co.LtdBVR16mm2BVR1mm2BVR0.5mm2450V/750V0.5mm2/12A 1mm2/18A16mm2/105A 70℃ZREN 60228:2005EN 60332-1-2EN 50525-1:2011CE
28.TrunkingZhejiang Hanshi PlasticTechnology Co.,Ltd.PVC  Wiring ductV-0EN 50085-1:2005+A1:2013 EN 50085-2-1:2006+A1:2011CE
29.PG headWENZHOUCHUANGDACONNECTORCO.,LTDPG36V-0EN 62444:2013CE
30.-AlternativeWENZHOUCHUANGDACONNECTORCO.,LTDPG48V-0EN 62444:2013CE
31.Cable glandWENZHOUCHUANGDACONNECTORCO.,LTDM50*1.5V0EN 62444:2013CE
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TABLE: Critical components informationP
Object / part No.Manufacturer/ trademarkType / modelTechnical dataStandardMark(s) ofconformity1)
32.Residual CircuitBreakerTianshui 213ElectricalApparatus Group Co.,Ltd.GSL1-400/4340BUi:800VIn:400AEN 60947-2:2017CQCCE180303006043- A1
33.DC Relay(>120kW)Lexing Electric (Wuxi) Co., Ltd.GPR-C300-A BMIth:300AUe:500VUi:300AIEC 60947-4-1:2018CQCCN54732
34.-Alternative (≥60kW;≤120kW)Lexing Electric (Wuxi) Co., Ltd.GPR-C250-A BMIth:250AUe:500VUi:250AIEC 60947-4-1:2018CQCCN54732
35.AC fanShanghai Aojun Industrial Co.,LtdAJ20060XYZUe:230VEN 60335-1EN 60335-2-80CE
36.Creepage ProtectorTianshui 213ElectricalApparatus Group Co.,Ltd.VIGI-63Ue:400VIn:63A 30mAEN 61009-1:2012+A1+A2TUV RHR50314685
37.Miniature CircuitBreakerTianshui 213ElectricalApparatus Group Co.,Ltd.GSB2-63M/4 C63Ue:400VIn:63AIcn:6kAEN 60898-1:2003+A1:2004CQCCE120314003478- H1
38.AC MeterAcrel Co., LtdADL400-CUe:380VIe:10AEN 61326-1:2013EN 61000-3-2:2014EN 61000-3-3:2013EN 61010-1:2010CE
39.AC RelayTianshui 213ElectricalApparatus Group Co.,Ltd.GSF5-63Ui:500VIth:63AEN 61095:2009CQCCE180302005997- A1
40.ACcharging gunZhejiang Benyi ElectricalCo.,Ltd.BCG-B32-TL1240/415V 32AEN 62196-1:2014EN 62196-2:2017BVN°2266AS07BUTO 46024
 --End of report--     Test Report issued under the responsibility of:  
TEST REPORTIEC 61851-24Electric vehicle conductive charging system –Digital communication between a d.c. EV charging station and anelectric vehicle for control of d.c. charging
 Report Number  :    CN23N7EK 001 attachment 2Date of issue  :    See cover pageTotal number of pages       40
Name of Testing Laboratory               TÜV Rheinland (Shanghai) Co., Ltd.
Applicants name                             :   Zhejiang Benyi New Energy Co., Ltd Address ........................................... :   Wenzhou Bridge IndustricalZone,Beibaixiang,Yueqing,Zhejiang,P.R. China
Test specification:Standard ......................................... :    IEC 61851-24:2014/COR1:2015  for use in conjunction with IEC 61851-23:2014/COR1:2016Test procedure ............................... :   CE LVDNon-standard test method              :    N/A
Test Report Form No. .................... :    IEC61851_24A Test Report Form(s) Originator .... :Master TRF                                       :Copyright © 2016 IEC System of Conformity Assessment Schemes for Electrotechnical Equipment and Components (IECEE System). All rights reserved.This publication may be reproduced in whole or in part for non-commercial purposes as long as the IECEE is acknowledged as copyright owner and source of the material. IECEE takes no responsibility for and will not assume liability for damages resulting from the reader's interpretation of the reproduced material due to its placement and context.If this Test Report Form is used by non-IECEE members, the IECEE/IEC logo and the reference to the CB Scheme procedure shall be removed.This report is not valid as a CB Test Report unless signed by an approved CB Testing Laboratory and appended to a CB Test Certificate issued by an NCB in accordance with IECEE 02.
General disclaimer:The test results presented in this report relate only to the object tested.This report shall not be reproduced, except in full, without the written approval of the Issuing CB Testing Laboratory. The authenticity of this Test Report and its contents can be verified by contacting the NCB, responsible for this Test Report.
   Page 2 of 40                  Report No. CN23N7EK 001 attachment 2 
Test item description ....................... : Trade Mark                                           : Manufacturer                                      : Model/Type reference ...................... : Ratings .............................................. :See report CN23N7EK 001See report CN23N7EK 001See report CN23N7EK 001See report CN23N7EK 001See report CN23N7EK 001
Responsible Testing Laboratory (as applicable), testing procedure and testing location(s):
CB Testing Laboratory:
Testing location/ address............................. :
Tested by (name, function, signature) ........ :
Approved by (name, function, signature) ... :
Testing procedure: CTF Stage 1:
Testing location/ address............................. :
Tested by (name, function, signature) ........ :
Approved by (name, function, signature) ... :
Testing procedure: CTF Stage 2:
Testing location/ address............................. :
Tested by (name + signature) ...................... :
Witnessed by (name, function, signature) . :
Approved by (name, function, signature) ... :
Testing procedure: CTF Stage 3:
Testing procedure: CTF Stage 4:
Testing location/ address............................. :
Tested by (name, function, signature) ........ :
Witnessed by (name, function, signature) . :
Approved by (name, function, signature) ... :
Supervised by (name, function, signature) :
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List of Attachments (including a total number of pages in each attachment): N/A
Summary of testing:
Tests performed (name of test and test clause):All system C applicable tests are according to EN IEC 61851-24:2014         Note:Model BADC262-D test as a representative type.Testing location: See cover page
Summary of compliance with National Differences (List of countries addressed): N/A    The product fulfils the requirements of  EN IEC 61851-24:2014 (insert standard number and edition and delete the text in parenthesis, leave it blank or delete the whole sentence, if notapplicable)
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Copy of marking plate:The artwork below may be only a draft. The use of certification marks on a product must be authorized by the respective NCBs that own these marks. See report CN23N7EK 001.
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Test item particulars...................................................:
Equipment mobility ....................................................:   [] movable       [] hand-held          [] transportable[×] stationary   [] for building-in  [] direct plug-in
Connection to the mains                                            :   [] pluggable equipment   [] type A   [] type B [×] permanent connection[] detachable power supply cord[] non-detachable power supply cord [] not directly connected to the mains
Access location                                                           :  [×] operator accessible[] service access area[] restricted access location
Over voltage category (OVC)  ................................... :  [] OVC I     [] OVC II      [×] OVC III     [] OVC IV [] other:
Class of equipment .................................................... :  [×] Class I     [] Class II      [] Class III[] Not classified
Mains supply tolerance (%) or absolute mainssupply values ............................................................. :400±10%
Considered current rating (A)  .................................. :  See report CN23N7EK 001
Pollution degree (PD)  ................................................ :  [] PD 1     [] PD 2     [×] PD 3
IP protection class ..................................................... :   IP55
Altitude during operation (m) ................................... :  ≤2000
Output Connector Interface Type ............................. :  See report CN23N7EK 001
Mass of equipment (kg)  ............................................ :  See report CN23N7EK 001
Possible test case verdicts:- test case does not apply to the test object ........... :  N/A- test object does meet the requirement.................. :  P (Pass)- test object does not meet the requirement........... :  F (Fail)
Testing.......................................................................... :Date of receipt of test item ........................................ :  See cover page Date (s) of performance of tests ............................... :  See cover page
General remarks:
"(See Enclosure #)" refers to additional information appended to the report."(See appended table)" refers to a table appended to the report.Throughout this report a 口 comma / 区 point is used as the decimal separator.
Manufacturers Declaration per sub-clause 4.2.5 of IECEE 02:
The application for obtaining a CB Test Certificateincludes more than one factory location and adeclaration from the Manufacturer stating that thesample(s) submitted for evaluation is (are)representative of the products from each factory has  been provided ............................................................... :口 Yes Not applicable
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 When differences exist; they shall be identified in the General product information section.
Name and address of factory (ies) .......................... :  See report CN23N7EK 001
General product information:See report CN23N7EK 001Note: This report only tests system C using PLC communication.
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4SYSTEM CONFIGURATIONP
The system configuration is in accordance with 102.2 of IEC 61851-23.See report CN23N7EK 001P
5DIGITAL COMMUNICATION ARCHITECTUREp
Two digital communication architectures are used:p
– one, based on CAN using a dedicated datacommunication circuit; CAN protocol is given in ISO 11898-1; refer to Annex A and Annex B for specific implementation details; andN/A
– the other, based on Homeplug Green PHY™1 over the control pilot line; refer to Annex C for  specific implementation details.P
6CHARGING CONTROL PROCESSP
The charging control process is in accordance with 102.5 of IEC 61851-23.See report CN23N7EK 001 System CP
7OVERVIEW OF CHARGING CONTROLP
The digital communication of d.c. charging control covered by this standard is as shown in Figure 1.P
8EXCHANGED INFORMATION FOR D.C. CHARGING CONTROLP
Information which is exchanged between a d.c. EV charging station and a vehicle during the charging process according to IEC 61851-23.(see appended Table 1)P
The information in Table 1 is common to all systems described in Annexes A, B and C.P
Each information listed in Table 1 is defined as a parameter in each annex.P
Each system may need additional parameters, and these parameters are defined in each annex.P
ANNEX ADIGITAL COMMUNICATION FOR CONTROL OF D.C. EV CHARGING SYSTEM AN/A
A.1GeneralN/A
The specification of digital communication for control of the d.c EV charging station of system A (in thisannex, referred to as "system A station" or "station") as specified in Annex AA of IEC 61851-23. Moredetailed information on system A is defined inJIS/TSD0007.N/A
A.2Digital communication actions during charging control processN/A
The communication actions and parametersaccording to the charging control process as defined in Table 103 of IEC 61851-23 are shown in TableA.1.(see appended Table A.1)N/A
A.3Digital communication of d.c. charging controlN/A
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The parameters for digital communication of d.c. charging control are exchanged according to the sequence diagram as shown in Figure A.1.N/A
A.4Parameter definitionN/A
The definition of parameters during d.c. charging control process are shown in Table A.2.(see appended Table A.2)N/A
A.5Physical/data link layerN/A
A.5.1SpecificationsN/A
The physical/data link layer specifications are shown in Table A.3.(see appended Table A.3)N/A
A.5.2Communication circuitN/A
The CAN communication circuit is established to exchange parameters, i.e. voltage, current, status flags, and fault flags, which are necessary for the charging control.N/A
– Terminating resistor1:1 communication is assumed.N/A
The vehicle and the d.c. EV charging station are equipped with terminating resistors.N/A
– Noise filterThe vehicle and the d.c. EV charging station areequipped with noise filters to reduce the conducted noise of the common mode and differential mode.N/A
– Twisted-pair lineTwisted pair line are utilized as the communication line that links the d.c. EV charging station with the vehicle so as to reduce differential mode noise.N/A
– CAN transceiverCAN transceiver is equipped to send and receive CAN communication data.N/A
The CAN-bus circuit is established independently for d.c. charging, as shown in Figure A.2.N/A
A.5.3TransmissionN/A
Data frames are transmitted in ascending order of ID number specified in Table A.2.N/A
The data frames are continuously transmitted at 100 ms (± 10 %) interval through the charging process.N/A
Interval duration (ms) … … … … … … … … … … … … ….:--
A.5.4ReceptionN/A
When the vehicle or the d.c. EV charging station receives data frames from the other party, the   received frames are echoed.N/A
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Furthermore, the received error frames are destroyed.N/A
A.5.5CAN communicationN/A
Figure A.3 shows the basic specifications related to the dedicated CAN communication between thevehicle and the d.c. EV charging station.N/A
ANNEX BDIGITAL COMMUNICATION FOR CONTROL OF D.C. EV CHARGING SYSTEM BN/A
B.1GeneralN/A
The specification of d.c. charging control digital   communication for the d.c EV charging station of system B (in this annex, referred to as "System B station" or "charger") as specified in Annex BB of IEC 61851-23.N/A
B.2Digital communication of d.c. charging controlN/A
The parameters for digital communication of d.c. charging control are exchanged according to the sequence diagram as shown in Figure B.1.N/A
B.3Digital communication actions during charging control processN/A
The communication actions and parameters during d.c. charging control process are shown in TableB.1.(see appended Table B.1)N/A
B.4Parameter definitionN/A
The definition of parameters during d.c. charging control process are shown in Tables B.2, B.3, B.4, B.5 and B.6.(see appended Tables B.2 , B.3, B.4, B.5,and B.6)N/A
B.5Physical/data link layerN/A
The physical/data link layer specifications are shown in Table B.7.(see appended Table B.7)N/A
The physical/data link layer refers to SAE J1939-11 and SAE J1939-21.N/A
The application layer refers to GB/T 27930.N/A
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ANNEX CDIGITAL COMMUNICATION FOR CONTROL OF D.C. CHARGING SYSTEM C (COMBINED SYSTEM)P
C.1GeneralP
The digital communication for the d.c EV charging  station of system C as specified in Annex CC of IEC 61851-23 is defined in the following standards: DIN SPEC 70121, ISO/IEC 15118-1, ISO/IEC 15118-2  and ISO/IEC 15118-3.System C based on DIN SPEC 70121 as communicationprotocol.P
The following SAE specifications can also be used as information: SAE J2836/2™, SAE J2847/2, SAE J2931/1 and SAE J2931/4.N/A
Systems implementing these specifications incorporate the following features:P
• security concept including encryption, signing, key management, etc.P
• robust PLC-based communications,P
• automatic address assigning and association,P
• IPv6-based communications,P
• compressed XML messages,P
• client-server approach,P
• safety concept including cable check, welding detection, etc.P
• extension concept for added-value services.P
C.2Required exchange parametersP
The parameters to be exchanged for d.c. charging control are shown in Table C.1, corresponding to Table 1.(see appended Table C.1)P
Additional parameters can be found in DIN SPEC 70121 and ISO/IEC 15118-2.P
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8TABLE 1: Exchanged information for d.c. charging control
 No. Information DescriptionRelevant requirement inIEC 61851-23(unless specified as IEC 61851-1) Other remarks Verdict
 a-1Current request for thecontrolled current charging (CCC) systemExchange of current value requested by EV6.4.3.101, DC supplySee reportCN23N7EK 001 P
 a-2Voltage request for thecontrolled voltage charging (CVC) systemExchange of voltage value requested by EV6.4.3.101, DC supplySee reportCN23N7EK 001P
  a-3  Maximum rated voltage of d.c. EV charging station  Exchange of maximum rated voltage value of d.c. EV charging station6.4.3.101, DC supplySee reportCN23N7EK 001P
6.4.3.105, Compatibility assessmentSee reportCN23N7EK 001P
6.4.3.107, Protection against overvoltage at the batterySee reportCN23N7EK 001P
 a-4 Maximum rated current of d.c. EV charging station Exchange of maximum rated current value of d.c. EV charging station6.4.3.101, DC supply for EVSee reportCN23N7EK 001P
6.4.3.105, Compatibility assessmentSee reportCN23N7EK 001P
b-1Communication protocolExchange of software version of a charging system6.4.3.105, Compatibility assessmentSee reportCN23N7EK 001P
b-2Maximum voltage limit of EVExchange of maximum voltage limit value of vehicle.6.4.3.105, Compatibility assessmentSee reportCN23N7EK 001P
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b-3EV minimum current limit,only for the controlled voltage charging (CVC) systemnot defined yet6.4.3.105, Compatibility assessmentSee reportCN23N7EK 001P
  c Insulation test resultExchange of the result of insulation test before charging6.4.3.106, Insulation test before chargingSee reportCN23N7EK 001P
- If insulation test fails, a signal is sent that charging is not allowed.6.4.3.106, Insulation test before chargingSee reportCN23N7EK 001P
dShort circuit test before chargingExchange of information on short circuit test before charging6.4.3.110, Short circuit test before chargingSee reportCN23N7EK 001P
eCharging stopped by userExchange of information on charge stopcommand by the user of d.c. EV charging station6.4.3.111, User initiated shutdownSee reportCN23N7EK 001P
 f EVSE real time available load current (optional)Exchange of EVSE real time available load current for demand management. Required for systemproviding that function.6.4.4.2 (of IEC 61851-1),Detection/adjustment of the real time available load current ofEVSESee reportCN23N7EK 001P
  g  Loss of digital communicationDetection of loss of digital communication9.4, Breaking capacitySee reportCN23N7EK 001P
- If a receiver does not get information expected to receive within time out period, it is considered as  loss of digital communication.9.4, Breaking capacitySee reportCN23N7EK 001P
  h-1  Zero current confirmedNotification of zero current confirmed102.5, Charging control process and stateSee reportCN23N7EK 001P
- Station informs EV that low current condition has been met (to allow connector unlocking)102.5, Charging control process and stateSee reportCN23N7EK 001P
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h-2Welding detectionExchange of information on the whole process of welding detection102.5, Charging control process and stateSee reportCN23N7EK 001P
Supplementary information:
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ANNEX A.2TABLE A.1 – Communication actions and parameters during d.c. charging control process between system A station and vehicleN/A
Chargingcontrolstage State High level action at system level a Digital communicationactionParameter
From d.c. EVcharging stationFrom vehicleOther remarksVerdict
                     DC-AVehicle unconnectedNoneN/AN/A
DC-B1Connector plugged inNoneN/AN/A
  DC-B1Wake up of DCCCF and VCCFNoneNone(default CAN)
Communication data initializationPreparation for digital communication(default CAN)(default CAN)
    DC-B1DC-B2    Communicationestablished, parameters exchanged, andcompatibility checked    Exchange of charging control parameters  - Control protocol number- Available output voltage- Available output current- Batteryincompatibility- Control protocol number- Rated capacity of battery- Maximum battery voltage- Maximum charging time- Target battery voltage- Vehicle charging enabled
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         DC-B2DC-B3Connector lockedNotification of connector locked status- Vehicle connector lockNone
DC-B3Insulation test for d.c. power lineNoneCharging system malfunctionNone
 DC-B3Pre-charge (depending on the systemarchitecture) N/A N/A N/A
DC-C or DC-DVehicle side contactors closedNotification of vehicle main contactor closed status None None
   DC-C or DC-D   Charging by current demand (for CCC)  Notification of requestvalue of charging current (or voltage)- Station status- Output voltage- Output current- Remaining charging time- Station malfunction- Charging system malfunction - Charging current request- Charging system fault- Vehicle shift lever position
DC-C or DC-DCharging by voltage demand (for CVC)N/AN/AN/A
DC-C,(D)DC-B'1 Current suppressionRequest of energy transfer shut-off- Station status- Charging stop control- Output voltage- Output current Vehicle charging enabled
 DC-B'1 Zero current confirmedNotification of energy transfer shut-off- Station status- Charging system malfunction -
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DC-B'1DC-B'2Welding detection (by vehicle) - None None
DC-B'2Vehicle side contactors openNoneNoneNone
DC-B'2DC power line voltage verificationNotification of present voltageOutput voltageNone
 DC-B'3 Connector unlockedNotification ofconnector unlocked status Vehicle connector lock None
DC-B'4End of charge atcommunication levelTerminate the digital communicationNoneNone
DC-AConnector unpluggedN/AN/A
a The order of actions does not refer to the procedure of charging control process.
Supplementary information:
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ANNEX A.4TABLE A.2 – Exchanged parameter during d.c. charging control process between system A station and vehicleN/A
Item inTable 1  Parameter ContentCAN IDID.byte(bit) Source DestinationDataupdaterate Unit Status flagResolution(range) Other remarks Verdict
  b-2  Maximum batteryvoltageThe maximumvoltage value at the vehicle inletterminals, at which the station stopscharging to protect the vehicle battery  H'100.4H'100.5  EV  System A station  100 ms  V   -  1 V/bit
Ratedcapacity ofbatteryRated capacity of battery H'101.5H'101.6 EV System A station 100 ms kWh -0,1 kWh /bit
 Constant of chargingrateindicationFixed value forcharging rateindication, which is the maximumcharging rate (100 %) of vehiclebattery  H'100.6   EV  System A station  100 ms  %   - 1 %/bit,100 %(fixed)
Maximumchargingtime(set by 10 s)Maximum charging time permitted by EV, set by 10 s H'101.1 EV System A station 100 ms s -10 s/bit (0 to2 540 s)
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Maximumcharging time(set by minute) Maximum charging time permitted by EV, set by minute  H'101.2  EV System A station 100 ms  min  -1 min/bit(0 to 255 min)
 Estimated charging  timeEstimatedremaining timebefore the end of chargingcalculated by EV H'101.3  EV System A station 100 ms  min  -1 min/bit(0 to 254 min)
 b-1ControlprotocolnumberSoftware version of control protocol to which EVcorresponds H'102.0 EV System A station 100 ms - -1 /bit(0 to 255)
TargetbatteryvoltageTargeted charging voltage at thevehicle inlet terminals H'102.1H'102.2 EV System A station 100 ms V -1 V/bit(0 to 600 V)
 a-1Charging- current-requestCurrent valuerequested by EV duringcharging H'102.3 EV System A station 100 ms A -1 A/bit (0 to  255 A)
Charging rateCharging rate of vehicle batteryH'102.6 EVSystem A station100 ms% -1 %/bit(0 % to100 %)
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  g Vehicle chargingenabledStatus flag indicating chargepermissionstatus of EV H'102.5(0)  EV System A station  -  -0:disabled 1:enabled  -
 Vehicle shift leverposition Status flag indicating the shift leverposition  H'102.5(1)  EV  System A station  -  -0:"Parking" position1:otherposition  -
  Chargingsystem faultStatus flagindicating amalfunctioncaused by EV or the station, and detected by EV  H'102.5(2)  EV  System A station  -  - 0:normal 1:fault  -
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       Vehicle status      Status flag indicating the EV contactorstatus       H'102.5(3)       EV       System A station       -       -0:EVcontactorclosed orduringweldingdetection,1:EVcontactoropen or welding detection finished       -
Normal stoprequest before  chargingStatus flagindicating therequest of EV to stop chargingcontrol  H'102.5(4)  EV System A station  -  -0:no request 1:request to stop  -
   BatteryovervoltageStatus flagindicatingwhether or not the vehiclebattery voltage exceeds themaximum limit specified by EV   H'102.4(0)   EV   System A station    -    -  0:normal, 1:fault    -
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  BatteryundervoltageStatus flagindicating whetheror not the vehiclebattery voltage isless than the lower  limit specified by EV  H'102.4(1)  EV  System A station  -  - 0:normal 1:fault  -
 Battery currentdeviation errorStatus flagindicating whether or not the outputcurrent deviatesfrom EV requested current  H'102.4(2)  EV  System A station  -  - 0:normal 1:fault  -
  High batterytemperatureStatus flagindicating whether or not thetemperature of vehicle battery exceeds themaximum limit  H'102.4(3)   EV  System A station   -   - 0:normal 1:fault   -
   Battery  voltage deviationerrorStatus flagindicatingwhether or notthe vehiclebattery voltagedeviates fromthe outputvoltagemeasured by the station    H'102.4(4)    EV    System A station    -    -   0:normal, 1:fault    -
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    h-2  EVcontactor welding detection support   identifier   Identifier indicating whether or not thestation deals with EV contactor weldingdetection    H'108.0    SystemAstation    EV    100 ms     -0:notsupporting vehicleweldingdetection,1 or more:supporting vehiclewelding detection     -
 a-3Available outputvoltageMaximum outputvoltage value at the vehicle connectorterminals H'108.1H'108.2SystemAstation EV 100 ms V -1 V/bit(0 to 600 V)
 a-4Available outputcurrentMaximum outputcurrent value of the stationH'108.3SystemAstation EV100 ms A -1 A/bit(0 to 255 A)
  b-2 Threshold voltageThreshold voltage to stop the chargingprocess in order to protect vehiclebattery H'108.4H'108.5 SystemAstation  EV 100 ms  V  - 1 V/bit(0 to 600 V)
  b-1 ControlprotocolnumberSoftware versionnumber of control   protocol or charging sequences that the station deals with H'109.0 SystemAstation  EV 100 ms  -  - 1 / bit(0 to 255)
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 OutputvoltageSupply voltagevalue of the output circuit in thestation H'109.1H'109.2SystemAstation EV 100 ms V -1 V/bit(0 to 600 V)
 OutputcurrentSupply currentvalue of the output circuit in thestation H'109.3SystemAstation EV 100 ms A -1 A/bit(0 to 255 A)
Remaining chargingtime(counted by 10 s)Remaining timebefore the end of charging (counted by 10 s) H'109.6 SystemAstation  EV 100 ms  s  -10 s/bit (0 to2540 s)
Remaining chargingtime(counted by min)Remaining timebefore the end of charging (counted by min)  H'109.7 SystemAstation  EV 100 ms  min  -1 min/bit(0 to 255 min)
 ch-1 StationstatusStatus flagindicating theenergy transfer from the station H'109.5(0)SystemAstation EV 100 ms -0:standby 1:charging -
 StationmalfunctionStatus flagindicating whether or not there is amalfunction caused by the station H'109.5(1) SystemAstation  EV 100 ms  -0:normal, 1:fault  -
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 Vehicleconnector lockStatus flagindicating theelectromagnetic lock status of   vehicleconnector  H'109.5(2) SystemAstation  EV  100 ms  - 0:unlocked 1:locked  -
  Battery in-compatibilityStatus flagindicating the  compatibility of vehicle battery with the output voltage ofstation  H'109.5(3)  SystemAstation   EV  100 ms   - 0:compatible 1:incompatible   -
  d ChargingsystemmalfunctionStatus flagindicating whether or not there is aproblem with EV, such as improper connection  H'109.5(4) SystemAstation  EV  100 ms  -0:normal 1:malfunction  -
   e  Charger stop controlStatus flagindicatingwhether or not the stationproceeds with shutdownprocess  H'109.5(5)  SystemAstation   EV  100 ms   -0:operating, 1:shutdown or stopcharging   -
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ANNEX 5.1TABLE A.3 – The physical/data link layer specifications for system AN/A
Other remarksVerdict
  Communication systemCommunication protocolISO 11898-1 and ISO 11898-2The extension bit (12 - 29 bit) is not used.
Transmission rate (kbps)500
Cycle100 ms ± 10 %
Supplementary information:
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ANNEX B.3TABLE B.1 – Communication actions and parameters during d.c. charging control process between system B station and vehicleN/A
Charging control stage (process)Digital communication actionInformationSourceDestinationParametercycleOther remarksVerdict
 HandshakingConfirm the necessary parameters of battery and charger.Charger recognition parameterChargerVehicle250 ms
Vehicle recognition parameterVehicleCharger250 ms
  Chargingparameterconfiguration  Exchange of charging control parameters.Battery charge parameterVehicleCharger500 ms
Charger time synchronizationChargerVehicle500 ms
Charger max/min output parameterChargerVehicle250 ms
Vehicle charge readyVehicleCharger250 ms
Charger output readyChargerVehicle250 ms
     Charging stage   Send charging status to eachother, according to the batterycharge level requirements sent by Vehicle; the charger adjusts thecharging process.Battery charge requirementVehicleCharger50 ms
Charger charge statusChargerVehicle50 ms
Battery charge status 1VehicleCharger250 ms
Battery charge status 2VehicleCharger250 ms
Battery cell voltageVehicleCharger1 s
Battery temperatureVehicleCharger1 s
Vehicle stopping commandVehicleCharger10 ms
Charger stopping commandChargerVehicle10 ms
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Charging ending stageEnergy transfer shut-off.Vehicle statistic dataVehicleCharger250 ms
Charger statistic dataChargerVehicle250 ms
Communication errorRestart communication program or stop charging process.Vehicle receiving errorVehicleCharger250 ms
Charger receiving errorChargerVehicle250 ms
Supplementary information:
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ANNEX B.4TABLE B.2 – Parameters in charge handshake stage for system BN/A
InformationParameterMa /ObUnitResolutionStatus flagItem in Table 1Other remarksVerdict
   Chargerrecognitionparameter  Recognition result  M   -   -0x00:unre-cognized 0xAA:re-cognized   -
Charger numberM----
Charger/charge station location codeO - - - -
  VehiclerecognitionparameterVehicle communication protocol versionM - - -b-1
Battery type codeM----
Battery system rated capacityMAh0,1 Ah/bit--
Battery system rated voltageMV0,1 V/bit--
Battery manufacturer code, ASCIIO----
a  M = Mandatoryb O = OptionalNOTE The communication protocol version includes 3 bytes. The current version is V1.0, which is expressed: Byte 3, Byte 2 – 0001H; Byte1 – 00H.
Supplementary information:
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ANNEX B.4TABLE B.3 – Parameters in charge parameter configuration stage for system BN/A
InformationParameterMa /ObUnitResolutionStatus flagItem in Table 1Other remarksVerdict
      Battery charge parameterMaximum permissible charge voltage of battery cellMV0,01 V/bit - -
Maximum permissible charge currentMA0,1 A/bit - -
Maximum permissible charge energyMkWh0,1 kWh/bit - -
Maximum permissible charge voltage of battery systemMV0,1 V/bit -b-2
Maximum permissible temperatureM°C1 °C/bit--
The initial SOCM%0,1 %/bit--
Total voltage of battery systemMV0,1 V/bit--
Charger timesynchronizationYear/month/date/hour/minute/ secondO - - - -
Charger max/min output parameterMaximum output voltageMV0,1 V/bit-a-3
Minimum output voltageMV0,1 V/bit--
Maximum output currentMA0,1 A/bit-a-4
 Vehicle charge ready If the vehicle is ready to be charged M - -0x00:   unready 0xAA:ready -
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 Charger output ready If the charger is ready to charge M - -0x00:   unready 0xAA:ready -
a  M = Mandatory b O = Optional
Supplementary information:
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ANNEX B.4TABLE B.4 – Parameters in charging stage for system BN/A
InformationParameterMa /ObUnitResolutionStatus flagItem in Table 1Other remarksVerdict
Battery charge requirementVoltage requirementMV0,1 V/bit-a-2
Current requirementMA0,1 A/bit-a-1
Charge modeM----
Charger charge stateOutput voltageMV0,1 V/bit--
Output currentMA0,1 A/bit-h-1
Accumulated charge timeMmin1 min/bit--
   Battery charge state 1Measured charge voltageMV0,1 V/bit--
Measured charge currentMA0,1 A/bit--
Maximum cell voltage andcorresponding battery pack numbercMV0,01 V/bit - -
SOCM%1 %/bit--
Estimated remainder timeMmin1 min/bit--
  Battery charge state 2Cell number of maximum cell voltageM----
Maximum battery temperatureM°C1 °C/bit--
Test point number of maximum temperatureM - - -
Minimum battery temperatureM°C1 °C/bit--
Test point number of minimum temperatureM - - - -
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 Cell voltage over-high M - -0:normal 1:over-high -
 Cell voltage over-low M - -0:normal1:over-low -
  Battery charge overcurrent  M  -  -0:normal 1:over-current  -
 Battery temperature overhigh M - -0:normal 1:over-high -
 Battery insulation state M - -0:normal 1:abnormal -
Connection state of battery outputconnector M - -0: normal 1:abnormal -
 Charge permission M - -0:forbidden 1:permission c, d
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Battery cell voltageVoltage of each battery cellOV0,01 V/bit - -
BatterytemperatureTemperature of each test pointO°C1 °C/bit - -
Vehiclestopping commandVehiclestopping reasonM----
Vehiclestopping failure reasonM---h-2
Vehicle stopping error reasonM----
 Charger stopping commandCharger stopping reasonM---e
Charger stopping failure reasonM----
Charger stopping error reasonM----
a  M = Mandatory b O = Optionalc Maximum cell voltage and corresponding battery pack number includes 2 bytes.1 – 12 bit: the maximum cell voltage in the battery system, 0,01 V/bit;13 – 16 bit: the battery pack number in which the maximum cell voltage has occurred, 1/bit.
Supplementary information:
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ANNEX B.4TABLE B.5 – Parameters in charge ending stage for system BN/A
InformationParameterMa /ObUnitResolutionStatus flagItem in Table 1Other remarksVerdict
  Vehicle statistic dataThe final SOCM%1 % /bit--
Minimum cell voltageMV0,01 V/bit--
Maximum cell voltageMV0,01 V/bit--
Minimum battery temperatureM°C1 °C/bit--
Maximum battery temperatureM°C1 °C/bit--
Charger statistic dataAccumulated charge timeMmin1 min/bit--
Accumulated output energyMkWh0,1 kWh/bit--
a  M = Mandatory b O = Optional
Supplementary information:
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ANNEX B.4TABLE B.6 – Error parameters for system BN/A
InformationParameterMa /ObUnitResolutionStatus flagItem in Table 1Other remarksVerdict
Vehicle receiving errorReceiving timeout of information from chargerM---g
Chargerreceiving errorReceiving timeout ofinformation from vehicleM - - -g
a  M = Mandatory b O = Optional
Supplementary information:
  
ANNEX B.5TABLE B.7 – Physical/data link layer specifications for system BN/A
Other remarksVerdict
 Communication systemCommunication protocolCAN 2,0 B, ISO 11898-1
Transmission rate (kbps)250
Cycle10/50/250/500/1 000 ms ± 10 %
Supplementary information:
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ANNEX C.2TABLE C.1 – Required exchanged parameters for d.c. charging control for system CP
Item inTable 1InformationParameter name (ISO/IEC 15118-2)Other remarksVerdict
  a-1  Current request for the controlled current charging (CCC) system  CurrentDemandReq/EVTargetCurrentThe EVCC simulator sends theCurrentDemandReq to EVSE, include the massages like EVTargetCurrent,EVMaximumVoltageLimit,EVMaximumCurrentLimit andEVTargetVoltage.EVTargetCurrent is set to 10A.P
a-2Voltage request for the controlled voltage charging (CVC) systemCurrentDemandReq/EVTargetVoltageThe EVCC simulator sets theEVTargetVoltage value to 500V.P
  a-3  Maximum rated voltage of d.c. EV charging station   CurrentDemandRes/EVSEMaximumVoltageLimitAfter receiving the CurrentDemandReq from the EVCC the SECC sends theCurrentDemandRes informingthe EV about the EVSE status and thepresent EVSE output voltage and current. EVSEMaximumVoltageLimit value is1000VDC.P
a-4Maximum rated current of d.c. EV charging stationCurrentDemandRes/EVSEMaximumCurrentLimitEVSEMaximumCurrentLimit value is 500A.P
b-1Communication protocolsupportedAppProtocol{Req,Res}Supported DIN:70121:2012P
b-2Maximum voltage limit of EVCurrentDemandReq/EVMaximumVoltageLimitThe EVCC simulator sets theEVMaximumVoltageLimit value to 500V.P
b-3EV minimum current limit, only for the controlled voltage charging (CVC)systemChargeParameterDiscoveryRes /DC_EVSEChargeParameter /EVSEMinimumCurrentLimitThe EVCC simulator sets theEVSEMinimumCurrentLimit value to 0.1A.P
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         c         Insulation test result       {PowerDeliveryRes, CableCheckRes,PreChargeRes, CurrentDemandRes,WeldingDetectionRes} / DC_EVSEStatus / EVSEIsolationStatusEV requests cable and insulation check by <CableCheckReq> after connector lockhas been confirmed. DC supply startschecking HV system insulation andcontinuously reports insulation state by<CableCheckRes>. DC supply determines that insulation resistance of system isabove 100 kΩ . After having successfully finished the insulation check, DC supplyindicates status ”Valid” with subsequentmessage <CableCheckRes>. DC supplystatus changes to “Ready” with CableCheck Response <CableCheckRes>. Start of pre-charge phase with EV sending Pre- Charge Request <PreChargeReq>, which contains both requested DC current while  limiting current to maximum value of 2 A. DC supply adapts DC output voltage torequested value in <PreChargeReq> while limiting current to maximum value of 2 A.P
  d  Short circuit test before charging  CableCheck{Req,Res}EV requests cable and insulation check by <CableCheckReq> after connector lockhas been confirmed. DC supply starts checking HV system insulation andcontinuously reports insulation state by <CableCheckRes>.P
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     e    Charging stopped by user{ChargeParameterDiscoveryRes,PowerDeliveryR es, CableCheckRes, PreChargeRes,CurrentDemandRes, WeldingDetectionRes} / DC_EVSEStatus / EVSEStatusCode /EVSE_Shutdown{ChargeParameterDiscoveryRes,PowerDeliveryRes, CableCheckRes,PreChargeRes, CurrentDemandRes,WeldingDetectionRes} / DC_EVSEStatus / EVSENotification / StopCharging  Normal shutdown shall occur when thevehicle battery capacity reaches a certain limit, orwhen the charging process is stopped by the user with a normal stop means.In this protocol NotificationMaxDelay=0.P
fEVSE real time available load current (optional)CurrentDemandRes/EVSEMaximumCurrentLimitEVSE Maximum Current Limit=133AP
gLoss of digital communicationMessage timersControl pilot stateDisconnecting of vehicle connector changes CP state from B to AP
       h-1       Zero current confirmed      PowerDeliveryRes/ResponseCodeCurrentDemandRes/EVSEPresentCurrentEVCC set the parameterEVSEStatusCode equal to“EVSE_Shutdown“ in a PowerDeliveryRes message sent in response to aPowerDeliveryReq message withReadyToChargeState equal to “TRUE”,the EVCC has successfully processed a   received PowerDeliveryRes message with ResponseCode equal to “OK” as aresponse to a previous PowerDeliveryReq messagewith ReadyToChargeState equal to “TRUE”, the EVCC shall send aCurrentDemandReqmessage equal to “0 A” and shall then wait for a CurrentDemandRes message.P
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    h-2    Welding detection    WeldingDetection{Req, Res}EV can optionally perform its weldedcontactor check and indicate this to theDC supply with message<WeldingDetectionReq>. The vehiclesends multiple <WeldingDetectionReq>requests in order to read the DC supplyoutput voltage measured by the DC supply in the response message<WeldingDetectionRes>.DIN 70121 protocol include this test case.P
Supplementary information:
   Page 40 of 40                  Report No. CN23N7EK 001 attachment 2  List of test equipment used:A completed list of used test equipment shall be provided in the Test Reports when a Manufacturer Testing Laboratory according to CTF stage 1 or CTF stage 2 procedure has been used.Note: This page may be removed when CTF stage 1 or CTF stage 2 are not used. See also clause 4.8 in OD 2020 for more details. 
ClauseMeasurement / testingTesting / measuringequipment / material used,(Equipment ID) Range usedLast CalibrationdateCalibrationdue date
ANNEXCRugged Testing HardwareAdapter for SUT EVSE VeriscoGC-SH-014590ISO15118&DIN 70121/70122 Protocol test----
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                   TRF No. IEC61851_24A      ATTACHMENT 3     Photo Documentation Page 1 of 13 Report No.: CN23N7EK 001 Product:                              DC EV Charging StationType Designation:              Refer to report CN23N7EK 001  Front view of unit            Product:Type Designation:  Photo Documentation Page 2 of 13 DC EV Charging StationRefer to report CN23N7EK 001 Report No.: CN23N7EK 001  Side view of unit,charging connector and cable            Product:Type Designation:  Photo Documentation Page 3 of 13 DC EV Charging StationRefer to report CN23N7EK 001 Report No.: CN23N7EK 001  AC SPD circuits            Product:Type Designation:  Photo Documentation Page 4 of 13 DC EV Charging StationRefer to report CN23N7EK 001 Report No.: CN23N7EK 001  AC MCCB and protective grounding busbar,conductor            Product:Type Designation:  Photo Documentation Page 5 of 13 DC EV Charging StationRefer to report CN23N7EK 001 Report No.: CN23N7EK 001  AC contactor DC meter            Product:Type Designation:  Photo Documentation Page 6 of 13 DC EV Charging StationRefer to report CN23N7EK 001 Report No.: CN23N7EK 001  Internal terminal block AC RCD circuits for AC output       Photo Documentation Page 7 of 13 Product:                              DC EV Charging StationType Designation:              Refer to report CN23N7EK 001    Report No.: CN23N7EK 001 Front view of charging module       Photo Documentation Page 8 of 13 Product:                              DC EV Charging StationType Designation:              Refer to report CN23N7EK 001    Report No.: CN23N7EK 001 Back view of charging module            Product:Type Designation:  Photo Documentation Page 9 of 13 DC EV Charging StationRefer to report CN23N7EK 001 Report No.: CN23N7EK 001  LED board FCR board            Product:Type Designation:  Photo Documentation Page 10 of 13 DC EV Charging StationRefer to report CN23N7EK 001 Report No.: CN23N7EK 001  LCD board PSU            Product:Type Designation:  Photo Documentation Page 11 of 13 DC EV Charging StationRefer to report CN23N7EK 001 Report No.: CN23N7EK 001      EV charging controller   Communication module            Product:Type Designation:  Photo Documentation Page 12 of 13 DC EV Charging StationRefer to report CN23N7EK 001 Report No.: CN23N7EK 001    DC output circuits            Product:Type Designation:  Photo Documentation Page 13 of 13 DC EV Charging StationRefer to report CN23N7EK 001 Report No.: CN23N7EK 001  Internal DC fan   --- END ---
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